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[Datsun 1200 encyclopedia]

EGR

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Revision as of 03:26, 9 November 2011
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(->Exhaust Manifold)
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Revision as of 04:13, 9 November 2011
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= Exhaust Manifold = = Exhaust Manifold =
The only modification to the [[Exhaust Manifold]] to enable EGR is the casting is changed to add a threaded port to which a tube is fastened. The tube goes up to the EGR Valve. The only modification to the [[Exhaust Manifold]] to enable EGR is the casting is changed to add a threaded port to which a tube is fastened. The tube goes up to the EGR Valve.
 +
 +First EGR (1974) -- tube goes behind manifold
 +<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=22072 http://datsun1200.com/uploads/photos/22072.jpg]
 +
Late A14 style Late A14 style
Line 24: Line 28:
Early A14 FU style Early A14 FU style
<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=19797 http://datsun1200.com/uploads/photos/19797.jpg] <br>[http://datsun1200.com/modules/myalbum/photo.php?lid=19797 http://datsun1200.com/uploads/photos/19797.jpg]
 +
 +Vanette Style
 +<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=23876 http://datsun1200.com/uploads/photos/23876.jpg]
Variations consist of: Variations consist of:
* Size of the EGR port (diameter of hole and thread size) * Size of the EGR port (diameter of hole and thread size)
-* Location. Early engine had it come straight out of the manifold outlet, while newer ones have it closer to the Runners+* Location. Early engine had it come straight out of the manifold outlet, while newer ones have it pointing almost up
 + 
 + 
 +There are also Tube variations: Some tubes are threaded on both ends, others threaded only on the manifold end
 + 
 + 
 += Intake Manifold =
 +[[Intake Manifold]] has a large flat area where the EGR body bolts.
 + 
 += EGI =
 +A14E and A15E [[EGI]] fuel injection engine manifolds use an EGR system.
 + 
 +[http://datsun1200.com/modules/myalbum/photo.php?lid=23874 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/23874.jpg]
 + 
 +[http://datsun1200.com/modules/myalbum/photo.php?lid=23875 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/23875.jpg]
 + 
 +[http://datsun1200.com/modules/myalbum/photo.php?lid=23873 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/23873.jpg]

Revision as of 04:13, 9 November 2011

Exhaust Gas Recirculation (EGR) was first used starting with 1974 B-210 (North American B210) models. Australia 1200 utes got EGR in 1982. Japan 1200 trucks got it in 1989. It recirculates a small portion of the exhaust back into the combustion chamber. Although this dilutes the the air/fuel mixture (reducing performance), it reduces burning temperatures resulting in drastic reductions of Oxides of Nitrogen (NOx).

Contents

Overview

EGR is a key emission control technology. Even the new 2012 models use EGR, although now it can be effected by variable camshaft overlap and engine computer control. Datsuns use an early version of EGR which is heavy-handed regarding performance, but really does clean up the air.

For a detailed explanation of EGR, see the AutoZine Technical School article.


Datsun EGR consists of:

  • Exhaust manifold with an EGR port tube
  • Intake manifold with EGR passage
  • EGR valve and body, which bolts to the intake manifold
  • One or two switches

EGR parts in red:
23872.jpg

Exhaust Manifold

The only modification to the Exhaust Manifold to enable EGR is the casting is changed to add a threaded port to which a tube is fastened. The tube goes up to the EGR Valve.

First EGR (1974) -- tube goes behind manifold
22072.jpg


Late A14 style
21832.jpg

Early A14 FU style
19797.jpg

Vanette Style
23876.jpg

Variations consist of:

  • Size of the EGR port (diameter of hole and thread size)
  • Location. Early engine had it come straight out of the manifold outlet, while newer ones have it pointing almost up


There are also Tube variations: Some tubes are threaded on both ends, others threaded only on the manifold end


Intake Manifold

Intake Manifold has a large flat area where the EGR body bolts.

EGI

A14E and A15E EGI fuel injection engine manifolds use an EGR system.

23874.jpg

23875.jpg

23873.jpg