User Login    
 + Register
  • Main navigation
Login
Username:

Password:


Lost Password?

Register now!
Fast Search
Slow Search
Google Ad



Browsing this Thread:   1 Anonymous Users





RACE ROD PREP
Home away from home
Joined:
2002/5/1 12:48
From Millgrove Vic OZ
Group:
Registered Users
Posts: 985
Offline
Following the pics of Dodgeman's rod failure,Broken rod I thought it might be worth explaining typical rod prep for a race engine and why its worth doing properly.

First get a set of rods that are suitable for preparation. The rods should have very close weights at each end so they can be easily adjusted during balancing with minimal material removal. This may require checking quite a few rod sets to find the best suited.

The chosen rods are X-rayed to check for casting inclusions or voids. Next they are crack tested by both magnetic flux and dye penetrant methods. If these processes do not show any problems, the rods are aligned and closed/honed to size.

Polish them along the beams to remove dimples and surface bumps and balanced them to 0.25 grams at each end.

Finally the rods are shot peened. Shot peening involves small steel shot being fired at the rod surfaces at very high speeds. When the shot hits the surface of the rod it makes a small dent in the steel, compresssing the surface, making the steel move outwards around the impact area. As the steel moves, any small surface cracks or deformities are sealed over or removed by the impact.
As the steel moves, it work hardens the metal surface skin of the rod increasing beam strength. It is becoming more common to double peen rods using a large shot to get maximum surface movement of the steel, following with a fine shot to get into areas where the large shot is not able to move effectively.

On average to fully prep a set of 4 rods costs around $1000 - $1200 for the processing and larger rod bolts

Posted on: 2004/7/21 23:52
_________________
Cheers Feral
Transfer the post to other applications Transfer

Subject Poster Date
     RACE ROD PREP feral 2004/7/21 23:52
       Re: RACE ROD PREP pro-240c 2004/7/22 1:27
         Re: RACE ROD PREP tsillay 2004/7/22 1:51
           Re: RACE ROD PREP ddgonzal 2004/7/22 2:46
             Re: RACE ROD PREP 1200coupe 2004/7/22 4:38
               Re: RACE ROD PREP woodydat 2004/7/22 5:17
               Re: RACE ROD PREP feral 2004/7/22 8:55
                 Re: RACE ROD PREP A14force 2004/7/22 9:47
                   Re: RACE ROD PREP Dodgeman 2004/7/22 10:53
                   Re: RACE ROD PREP pro-240c 2004/7/23 5:23
                     Re: RACE ROD PREP feral 2004/7/23 14:23
                       Re: RACE ROD PREP woodydat 2004/7/23 14:27
                         Re: RACE ROD PREP A14force 2004/7/23 21:42
             Re: RACE ROD PREP pro-240c 2004/7/22 5:20
               Re: RACE ROD PREP tsillay 2004/7/22 5:57
                 Re: RACE ROD PREP pro-240c 2004/7/22 6:39




You can view topic.
You cannot start a new topic.
You cannot reply to posts.
You cannot edit your posts.
You cannot delete your posts.
You cannot add new polls.
You cannot vote in polls.
You cannot attach files to posts.
You cannot post without approval.

[Advanced Search]