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#51 Re: A-Series Manifold Templates for Autocad - Come n get 'em
rally1200 Posted on: 2007/3/27 3:02
Also if you remove the brace from the top of the exhaust flange it will not have that sexy laser cut look.


#52 Re: A-Series Manifold Templates for Autocad - Come n get 'em
Ianey Posted on: 2007/3/27 4:48
Rally1200 I:2 E:2
Dattoman_1000 I:2 E: 2
dattodevil I: 1
pager I: 1 E: 1
Beattie I: 2 (1 steel braced, oval & 1 alloy braced, oval)
Cable_tie I: 3 alloy 2 Mild E: 5 (all Oval)
LAGWAGON: I: 1 E: 1
boofhead: I: 1 E: 1
Grunterhunter I: 2 E: 1
Tnpshow I: 1(MS) E: 1
ang94541 I: 1alloy oval, 1steel oval E:3 rally1200 style
Ianey I: 1 alloy 1 steel E: 1


#53 Re: A-Series Manifold Templates for Autocad - Come n get 'em
Wurzel Posted on: 2007/3/27 5:03
Quote:
by juls1200 on 2007/3/19 9:11:19
Look around for laser cutters. I use a small laser cutter business and they are quite cheap. I found the big places dont want to know.
.


Im always keen to have contact info for such a service here in Melbourne for my silversmithing projects... care to share?


#54 Re: A-Series Manifold Templates for Autocad - Come n get 'em
TnPshow Posted on: 2007/3/27 15:11
Oh I forgot to mention - it looks like post to the US will be aorund $25AUD Airmail for what looks like up to 20kg
I'll confirm with the Post Office on that...

To recap, best prices so far:

Exhausts:
5 off - 10mm Mild Steel - $15.50ea
10 off - 10mm Mild Steel - $13.78ea
20 off - 10mm Mild Steel - $12.93ea

Allloy Inlets:
Inlet - 5 off - 10mm 5083 Aluminium - $38.61 ea
Inlet - 10 off - 10mm 5083 Al - $35.31ea
Inet - 20 off - 10mm 5083 Al - $33.66ea


I haven't priced Steel Inlets but they will be cheaper than the exhausts as they use considerably less material.



I will update the exhaust file with the brace and post it up here and we'll have a vote to see if everyone is happy with it (I hate dealing with irate customers )


#55 Re: A-Series Manifold Templates for Autocad - Come n get 'em
pager Posted on: 2007/3/27 16:01
What about Postage costs? its going to be a nightmare for you sorting out postage!!


#56 Re: A-Series Manifold Templates for Autocad - Come n get 'em
TnPshow Posted on: 2007/4/3 11:03
Bump! I haven't forgotten or gone into hiding - things are crazy in the TnP household at the moment and I won't be able to organise this for another couple of weeks (I'm moving house and preparing to demolish the old one).



Anyway, before we get excited and start whipping the cash out, we need to agree on a design.

I've investigated the brace as shown in Rally1200's pic and I'm not sure how it will clear the block and the inlet manifold.

Rally 1200, can you send a pic of the flange (or are they on the car now?).


BTW, the braces I've included in the drawings are intended to be cut off when fabrications finished.


I will have a play when I get a chance and bump the topic again.


#57 Re: A-Series Manifold Templates for Autocad - Come n get 'em
sidedraught Posted on: 2007/4/3 12:43

Rally1200 I:2 E:2
Dattoman_1000 I:2 E: 2
dattodevil I: 1
pager I: 1 E: 1
Beattie I: 2 (1 steel braced, oval & 1 alloy braced, oval)
Cable_tie I: 3 alloy 2 Mild E: 5 (all Oval)
LAGWAGON: I: 1 E: 1
boofhead: I: 1 E: 1
Grunterhunter I: 2 E: 1
Tnpshow I: 1(MS) E: 1
ang94541 I: 1alloy oval, 1steel oval E:3 rally1200 style
Ianey I: 1 alloy 1 steel E: 1
Sidedraught 2x mild steel exhaust


#58 Re: A-Series Manifold Templates for Autocad - Come n get 'em
ang94541 Posted on: 2007/4/3 17:05
No hurry here.
I'd like to see how Rally 1200's flange fits.
I also took some pics of my own.
Here is a GX head with a Nissan comp header. (well, the guy said it was a nissan comp header)
Open in new window

Here is an A12 head and block. It's about 12mm clearance. The comp header needed some grinding to clear this bump.
This stud is under the #4 Intake port. The brace on the comp header is about 12mm wide and about 9-10mm in this area near the block.
Open in new window

I hope this helps.


#59 Re: A-Series Manifold Templates for Autocad - Come n get 'em
TnPshow Posted on: 2007/4/3 17:42
That's great! Thanks for that..
\
Your pic reminded me - The ports on my design are currently 1mm larger than the ports on the head.

Should I make them the same size as a stock port? Yours have been enlarged to accomodate the size of the tube used in the primaries which is a good idea.

What's the general opinion on that?


#60 Re: A-Series Manifold Templates for Autocad - Come n get 'em
dattoman_1000 Posted on: 2007/4/3 18:06
Having them laser cut larger would save alot of die grinder work

Not too big

I think the JTS ports are too big for street cars personally



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