I think you have the type S4 or S5 so not the Type T (which are the boxy ones). Upload a picture of them so that can be confirmed.
Accelerator pump;Keeping in mind your carbs may differ only slightly from mine I’d be confident in saying that the first thing to look at when fitting these is to adjust the pump accelerator to its lowest possible setting. You do this by adjusting the con-rod to the little facet pump on the bottom of the carbs, there should be a thread on the con-rod and a small sleeve that sits over the thread, you can screw or unscrew that sleeve to get different settings (micro adjustment). There is a macro adjustment which is at the other end of the con-rod and this is by three set holes, highest being the high delivery and the lowest being the lowest delivery. I have adjusted mine so that it moves ever so slightly (maybe not at all).
With your size 40 jets and a the accelerator pump at mid-setting you’ll find the duration of the fuel injection from the pump nozzles will be quite long and the delivery too heavy or excessive. Seeing as size 30 nozzles are hard to find, your best bet is to back the pump right off. When driving the car, the excessive fuel delivery will typically result in the carbs making a barking (bap, bap, bap) or the engine will simply begin to groan like its being lazy and eventually it’ll start the barking.
Synchronisation;Just to add to the difficulty, when the carbs are out of synch this barking/stuttering will also happen.
Check that there is no slop in any of the linkages and that everything moves together at the same time.
The best way to begin the balance is to remove the linkages off the balls of the throttle levers and have the engine running normally with the throttle arms resting on the idle speed screws.
Increase the revs a little so you are getting a decent flow through the barrels and use a length of thick heater hose to shove down the throat of the carb and put the other end to your ear. You will hear a popping note with a particular beat per minute and you’ll also hear a quite sucking, whooshing sound, take note of the noise and quickly swap the air-line to the other carb (no point testing the other barrel on the same carb as they should be identical assuming the throttle shaft isn’t twisted so jump straight to the other carb), your memory (assuming you are not a goldfish) should hold the previous note pretty well and you’ll notice the difference straight away once you have swapped carbs. Adjust the idle screw accordingly to increase or decrease the audible note trying our best to get them to sound the same (get used to adjusting one to match the other, rather than changing either of them at the same time). Flick the throttle every so often so you are sure the throttle valves are resting where they should be and haven’t rested on any hesitations upon the throttle shaft return.
When this is all done, dummy-fit your linkage by screwing or unscrewing the ball socket ends of the linkage arm to fit the ball on the throttle lever exactly (if you fit it and the main overhead throttle shaft moves then you need to reset the adjustment). After you have checked that they went on with no interference to the main throttle shaft secure them and make sure it’s all tight.
The next step is to do your road tests to see how they perform throughout the circuits, basically if there are jetting issues you’ll be able to determine which jets are requiring change by what stage the acceleration/driving is at. So I suppose this is where most the jetting happens.
Still got problems?In the back of the manual that ddgonzal handed to you there are some trouble shooting issues that you can run through, in most instances the major problems are typically associated with these three issues:
1. Pilot screw settings.
2. Accelerator Pump Setting
3. Synchronisation.
The finer issues (flat spots, acceleration stutter etc) then become associated with jetting.
That manual is very useful and simple compared to the other manuals offered. It also goes into detail on how to set your pilot screws so you may want to have a look into that.
More manuals are available on Toyota forums that are specific to the engines that featured these carbs; 18r-g and maybe some 2t-g engines.
For spare parts;
RM Carburetors (AUS) Sleeka (Celica) Spares (AUS)Wolf Creek Racing (USA)Do yourself a favor and use part numbers and proper part descriptions to save time and confusion.