1. Is there a link on this forum for measuring CC?
CCing2. Replace crankshaft main bearings? Do the piston rods have bearings and replace them as well?
Inspect. Replace if scored or worn out of spec. Usually they last over 200,000 miles. See
Bearings5. Measured 11mm. So go ahead with swapping out the A12 gears and chain? Should I replace the tensioner?
No need to replace. It's well within the 15mm service limit.
7. Valve_springs...is this the link for checking the springs?
We have no link, the process and specs are in the factory service manual.
8. OK. I would expect to replace valve guides but will use the method described on the link. I did use a straight edge and couldnt see any gaps. It looked real flat. Will get a more accurate straight edge and use the feeler gauge test. Does the rocker assembly require anything?
No. As long as the rockers pivot freely it's OK. If they bind, replace the shaft.
> Do I take the engine block to a machine shop and have them dip it into a solvent tank to clean the inside? Will that harm the cam bearings?
Yes, generally hot-tanking will damage the bearings. Unless the block is unusally dirty, don't have it dip-tanked.
> I know about the H72 head but this one has 4 digits H7240. Does this mean anything?
H72 casting is machined in various version. For USA, it machined for anti-pollution gear with air passage drilled through the exhaust ports. OK head but prone to pinging.
1974: 1.3 liter engine, 75 HP smaller oval port cylinder head
1975: 1.4 liter engine, 80 HP oval port cylinder head
Some H72 are round-port heads (65 hp).
Unknown which one the H7240 is. You can measure the intake port dimensions and let us know.