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#21 Re: CNC A series Oval Flange
The_Engine_Room Posted on: 2016/5/17 13:23
Those injector bosses are machined into the flange adapter. It's all one piece.

This particular manifold came from a 1995 Mercury Tracer (USA). It was rated at 92hp 100tq.

The runners are 32mm ID 38mm OD mandrel bent tubing and are about 29 cm long after I cut them off and cleaned them up. The plenum is 54mm ID 60mm OD tubing with a stamped cap on one end. The stock throttle body is ~40mm.

It's a fantastic starting point especially since I only paid $24 at a local salvage yard.


#22 Re: CNC A series Oval Flange
tboe0 Posted on: 2016/5/18 16:45
Damm that looks good!
LOVE your rail/holder :O what is the length between the flange and the rail?
Great design, would like to make a set of my own... are you mounting them with one long bolt through the middle? or do you screw it into to flange?


#23 Re: CNC A series Oval Flange
a12grunt Posted on: 2016/5/19 5:30
Thread related pics i came across on FB a while back
Cant seem to get the user who posted them...il keep checking

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jpg  IMG_2017.JPG (106.37 KB)
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jpg  IMG_2018.JPG (105.25 KB)
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jpg  IMG_2019.JPG (104.43 KB)
15239_573d4134cca74.jpg 560X420 px

jpg  IMG_2020.JPG (117.22 KB)
15239_573d413d58047.jpg 560X420 px


#24 Re: CNC A series Oval Flange
The_Engine_Room Posted on: 2016/5/19 12:08
Quote:

tboe0 wrote:
Damm that looks good!
LOVE your rail/holder :O what is the length between the flange and the rail?
Great design, would like to make a set of my own... are you mounting them with one long bolt through the middle? or do you screw it into to flange?


38.1mm (1-1/2"), which is strange since the injector is stock for a 2004 Honda Civic Si. It's the same length as a "GM LS2" injector.

Attach file:



jpg  IMG_20160519_065959572.jpg (174.44 KB)
18181_573d9e7766f2d.jpg 617X600 px

jpg  IMG_20160519_070005752.jpg (171.02 KB)
18181_573d9e9377043.jpg 784X556 px


#25 Re: CNC A series Oval Flange
shanepickett Posted on: 2016/5/19 12:33
you should,nt rap your manifold it will crack over time , get it ceramic coated to contain the heat in the pipes. I have done mine and works well


#26 Re: CNC A series Oval Flange
lamb_daiquiri Posted on: 2016/5/20 6:42
This is roughly what I have in mind but I might change my mind again before I get to building it. Depends on where I land with the turbo exhaust manifold. I do like the idea of keeping as much of it away from the turbo heat as possible. Even the heat off the headers/ extractors is significant.

Attach file:



jpg  A15 mani view 5.jpg (125.40 KB)
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#27 Re: CNC A series Oval Flange
tboe0 Posted on: 2016/5/20 23:38
A12grunt, nice design of inj. spacer! Great idéa. Simple too.


#28 Re: CNC A series Oval Flange
lamb_daiquiri Posted on: 2016/5/22 2:06
Here's some pics of the exhaust manifold and how I would like to see it go together. I'll probably have to change the design a bit as I figure out how I'm going to make it but the main ideas are there.

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jpg  AserTex view 1.jpg (113.13 KB)
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jpg  AserTex view 2.jpg (106.95 KB)
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jpg  AserTex view 3.jpg (47.91 KB)
11744_574105bbb909c.jpg 938X276 px

jpg  Turbo assy.jpg (100.97 KB)
11744_574105c7408b3.jpg 1015X781 px


#29 Re: CNC A series Oval Flange
The_Engine_Room Posted on: 2016/5/26 13:34
I like the design but I have no idea how you'd actually make one short of investment casting or lost wax/foam casting.


#30 Re: CNC A series Oval Flange
lamb_daiquiri Posted on: 2016/5/26 22:51
I've been thinking about it, I think I can approximate it with tube and sheet metal. Maybe next week I'll get some more time on it. I looked into 3D printing it but I think it's cost prohibitive (like 2-4k) which is a bit more than I'd be willing to spend. Traditional sand casting or wax would both work but I can't do that. I could probably print up moulds.

Anyway, I'll think about it a bit more.



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