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#1
120y borgwarner into a 1200 ute
Datman95
Posted on: 2015/11/22 5:05
Though i put some photos up of my 120y borgwarner diff im puting into my 1200 ute
I have never seen anyone put one in so i thought ill give it a go Track on these are the same as the 1200 diff so no shortning is required and also the saddles are in the same spot but the hole is slightly bigger but we made a nice thick washer with a 15mm hole to the size of the 1200 springs where the diff sits Also sitting the brake t piece on the left side as the 120y sits on the right hand side Attach file: IMG_0603.jpg (142.79 KB)![]() IMG_0602.jpg (131.68 KB)![]() IMG_0605.jpg (109.35 KB)![]() IMG_0604.jpg (106.25 KB)![]() IMG_0606.jpg (126.28 KB)![]() IMG_0607.jpg (101.22 KB)![]()
#2
Re: 120y borgwarner into a 1200 ute
ddgonzal
Posted on: 2015/11/22 5:57
Very nice photos. Looks like you have modified the spring pad brackets? What is the part number, can't quite read it.
The 3.89 ratio should make for quieter highway cruising.
#3
Re: 120y borgwarner into a 1200 ute
Datman95
Posted on: 2015/11/22 6:46
Prt number
43000-h7405-03
#4
Re: 120y borgwarner into a 1200 ute
ddgonzal
Posted on: 2015/11/22 7:23
#5
Re: 120y borgwarner into a 1200 ute
Datman95
Posted on: 2015/11/22 10:41
Yep
Just have to mod the pad to fit
#6
Re: 120y borgwarner into a 1200 ute
Datman95
Posted on: 2015/11/27 11:41
Some more photos
Part numbers for the wheel cylinders and 2nd oversized shoes The shock pads from the ute and the 120y The 120y U bolt holes are further appart to the 1200 so the 1200 pad has to have two holes drilled further appart The washers for the diff to sit on the springs that we made to fit the 1200 springs Attach file: IMG_0615.jpg (100.53 KB)![]() IMG_0616.jpg (91.52 KB)![]() IMG_0617.jpg (129.29 KB)![]() IMG_0618.jpg (136.26 KB)![]() IMG_0619.jpg (106.70 KB)![]()
#7
Re: 120y borgwarner into a 1200 ute
Posted on: 2015/11/27 21:17
Had to do similar to fit into 1200sedan.
#8
Re: 120y borgwarner into a 1200 ute
ddgonzal
Posted on: 2015/11/27 22:00
Nice pics.
Was the drum worn so much that it needs oversize shoes? Or for some other reason? What's the diameter of the axle housing tubes? I imagine they are bigger around, are they bigger than the u-bolts from Hitachi ute axle tubes?
#9
Re: 120y borgwarner into a 1200 ute
Datman95
Posted on: 2015/11/28 7:39
The 120y i pulled this diff out of had done 450.000
The drums would of been machined twice in there life so thats why i had to get 2nd oversized The saddles on the borgwarner diff are wider then the 1200 ute so the shock plates had to have 2 U bolt holes drilled further appart
#10
Re: 120y borgwarner into a 1200 ute
ddgonzal
Posted on: 2015/11/28 9:30
Understood about the brakes drum.
No understand about the saddle. Are the axle housing tubes larger diameter? Did you use the Ute u-bolts, or do you have to use the 120Y u-bolts? B210 use an Isoclamp system which means the bolts are 3 inches apart, even though the leaves are the same 50 mm width. You can view topic.
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