There is a link I put on a Finnish dude who has modified the
same type of engine but smaller the ca18et 8v and has made 250kw
atw with boost from a good t3/35 sized Holset, forged rods and pistons.
In the UK they swear by the SOHC 8V Ca18 and results indicate that
boost and torque come earlier thanks to its swirl type design.
After 5k the 16v gains about 5% to about 15% more at 7500rpm.
However for the street these 8v turbo combos are formidable.
The issue with you is the ca20e which has 200cc more but long
thin weak conrods.
The bitsa choice is quoted from another site, it might help you
to strengthen your ca20e internals if you go this way.
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There are 2 sizes of Mitsu 4g63 rods. They are identical apart from the width of the big end. Any rod from evo1 onwards has the narrow big end. You need to take about 0.9mm off both sides (must check).
They are 150mm long and have 22mm pin, maybe 21mm. I had a set narrowed to run on a ca18det crank in a ca20 block with 84.5mm honda pistons from 2l CRV engine.
You can use 84.5mm pistons from a b20 honda that has been fitted with a b16a head. Go to
http://www.theoldone.org or something, they sell a million sizes of trick pistons to suit any possible combination of honda you could think of. There are about 4-6 different crown sizes available off the shelf, so you can easily find something to fit.
The evo1 onwards rods are 150mm with 26.4mm wide big end that needs to be narrowed to 24mm CA crank. the small end is 22mm so the honda pistons need to be bored from 21 to 22mm pin, or you can get some trick wrist pins made up.
ca18 crank girdle will bolt on using ca20 caps and ca18det main bolts and will clear the ca20 crank. The early crank girdle from ca18det (late u11) wont fit.
i got a quote from econobelt in the states for a good price. they were going to cut down a 20mm belt to 19mm(3/4) to fit ca.
You need to drill the block on the ca20 in the same spot as the idler pulley on the ca18. drill to 8.6mm and tap to m10. You can also use a cut down h22a honda timing belt.
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I would stick with the 8v head and just change the rods and have the whole thing balanced.
There is a billet camshaft from the states at 179usd, adjustable timing sprocket for 90USD
and run straight LPG with a good ignition system on a cleaned-up no pollution geared EFI
manifold and modified Lukey or similar off the shelve exhaust system. Theres on for sale now
at aus12.com for 100aud. Open up the outlets on the flange and have extra material welded on the outside to stop cracking. Making them 1mm larger than the exhaust ports will help to
stop reversion and the factory shape also helps somewhat with its strange D like shape.
Clean the ports up from casting marks and get the valves reworked to improve flow.
regards, d
P.S. dont mess with carbs on these later engines or you will be canaried.