No life (a.k.a. DattoMaster) 
Joined: 2008/10/10 22:02
From Melbourne Australia (and likely under the car)
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One quick 'bonus' for aussies looking at the volvo diff - it happens to have the same stud pattern as early holden, so (for example) you can run 13 in torana rims (steel ones for eg) cheaply enough to have wheel/tyre combos in sizes that are good for early dattos.
On the strength issue, they aren't bad. I dare say good enough for this app, but borderline for a decent NA 6 or boosted one. At one time, people were using them (or a hybrid using bw78 centres but volvo discs etc) on toranas but they never became really popular.
The one thing I will say from diff swapping on other cars. I went with a 9" really early with toranas and turbo red motors. Everyone said they'd rob power, but frankly, even with an NA 6 I never noticed it at all. The one thing I did notice was that it could launch harder and more predictably, the combo of slightly more unsprung weight in this case was a good one, and since the 9" axle tubes were bigger diameter, grafting the 4 link/trailing arm brackets onto it resulted in the bolt holes being about 1/2-1 inch further away from the axle centreline, which gave the chassis more 'leverage' to keep the axle tubes from trying to tramp etc. It was a HELL of a lot more stable. And based on my experiences, I really think that perhaps with the sole exception of rallying (though with rallying, you'd need a stronger diff anyway, since it's a very abusive type of competition) the unsprung weight is of no detriment and the potential added rigidity does wonders for launching, and by extension corner exit acceleration on a circuit car or a streeter.
I have to probably play devils advocate as well here. I'm not ancient, but I definitely am gettng to the point that I only really want to do any given job once. As such, the thought of potentially having to re-engineer a diff swap because an existing swap was easier but not strong enough, well it doesn't thrill me. I'd rather a bit of overkill on the drivetrain. If nothing else, if you get cranky one day and forget to drive to suit the drivetrain, you'll get away with it that way. With a 'strong enough' for proper use diff, if you crack it and start dumping the clutch or something, or maybe a missed shift, going from 2-3 and you end up in first, it might keep from breaking the diff (and if you are quick enough, you won't damage the engine either)
Posted on: 2010/7/27 6:29
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