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Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2009/8/26 6:58
From mandurah
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ok so i have decided to start a build page about my 1200 ute
firstly ,i bought the ute around 2 years ago for the sum of $5000 (abit steep i know) and it had the standard A12 and 4 speed in it ,along with a nice set of 13X6.5 jellys with new 175/60 front and 185/60 rear road stone tyres
it was standard hieght when i bought it ,but this had to change
i removed the rear helper springs and flipped the bottom leaf ,and added some 3 inch lowering blocks for style as for the front i had a set of 1200 coupe struts with new pads and skimmed rotors ,which worked ok until they got warn and started to shudder under hardish braking ,but i have now changed my ways and im going for 120y struts with 1200 tops to bring it down a little and im getting a set of super low king springs and powder coating the struts ,and i might even invest in a good set of inserts aswell
as for brakes i put new drums linings and wheel cylinders in the back because the old cylinders would jam up because they were worn to far
when i bought it ,it had already had a new paint job and the motor was rebuilt ,but i started to notice the sills started bubbling up ,so i rubbed them back to find a fair amount of rust in the driver side sill ,but i patched it until i could fix it and i started looking for more rust ,which i found :( there was a few pin holes in the tray up the front in the driver side corner ,my guess is that someone has left a rope or something in there and it had gotton wet ,and started to rust !
ok as for the motor i wasnt too impressed by the A12s "performance" and i started looking into an A14 or A15 ,which i came across when i bought my coupe and used the motor out of it ,which had a 32/36dgav and a mild cam with a set of extractors and an exhaust system . i changed it all over on a friday night and started it on the saturday arvo ,after tidying the motor up i realised that it started to get hot all the time and i decided to put an N14 pulsar radiatator in it to solve the problem ,but then i realised that it was using abit of water every time i drove it. After about 3 months of stuffing with it ,i decided that it was time for it to come out and to paint the engine bay in 2 pac white (brett is painting it for me) and i decided to pull the head of it to check out the bore and to find out if it had a b lown head gasket .which it did ,inbetween cylinder 2 and 3 ,so i then pulled a bearing cap of to find score marks in the shell ,so i stripped the whole motor down to get measured for rings and bearing ,until i was told that the block had 40 thou over pistons and the bore was already close to 60 thou over ,and the deck needed to be shaved aswell as a bore and acid dip
in the end i decided to try finding another motor to start with and with no luck it was back to the old A12 ,so now i have the A12 on a stand stripped down to a short motor and masked up ready for the heat proof black paint and new gaskets all round ,i also have a set of 40 mm twin solexs (not sure on the model yet) on a manifold ,and they are bolted to a H89 of my A14 which will be getting shaved for more compression to insure the engine will create enough vacume to keep air/fuel mixture speed up and make tuning abit easyer (this info was curticy of dundee "ledgend") and i have all the gaskets for the motor ready to be put together but i still need a few bolts and stuff before the final screw together ,then the fun begins
as for the interior i and going to buy some ally plate and make some polished kick panels ,maybe chequer plate ? ,then a simple but effective sterio system ,maybe a set of 6X9s with a smallish sub under the seat and a decent head unit with an ipod dock and a fancy pop up screen aswell
for seats i am going to buy a good set of fix back race seats
oh and im going to make an aluminium dash face aswell ,maybe one for the coupe aswell and then house some phantom 2 auto meter gauges to tell me whats going on in the engine bay
thats it for now ,ill try to get some pics up tommorow ,but i need to find my damn phone cord to upload them !
Posted on: 2010/8/14 16:51
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2008/3/30 3:28
From Albany, Perth Australia
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Registered Users
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Posted on: 2010/8/15 1:28
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1200 Smerf Mobile
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2009/8/26 6:58
From mandurah
Group:
Registered Users
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thanks brett i was going to hit you up for those pics anyways
it actually looks nice in those pictures ,and the engine was looking good too (in my opinion ,others may vary)
and they engine bay is almost rubbed back now so it is ready for the 2 pac white
does it matter if i rub the runs back and the steel is visable under the primer ?? or will you need to go over it again and then rub it back untill its is all smooth ?
i had a look for my phone plug and i cant find it but ill keep looking and hopefully ill have some pics up tonight !
Posted on: 2010/8/15 6:21
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77 1200 ute 77mm bore a15 ,12:1 comp ported and reconed h89 head fairly aggro cam ,billet rocker spacers twin 40mm solex carbs on bpro manifold MSD 6al2 with 2 step limiter 4speed 60a box hd clutch 2 inch exhaust locked 4:11 ute diff ...
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2008/3/30 3:28
From Albany, Perth Australia
Group:
Registered Users
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nah she'll be alright jesse..will just paint over it no biggy....i will go over the whole thing anyway when i get there to prep before i paint it
Posted on: 2010/8/15 6:35
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1200 Smerf Mobile
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2009/8/26 6:58
From mandurah
Group:
Registered Users
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cool ,i have a few goodys sitting here for you brett
turbo with manifold and "J" pipe to turbo oil and water fittings ,im getting pipe from work this week 2 L series hitachis with the manifold 23/36 dgavweber rear gear box seal A12 flywheel and a few good clutch discs as spares for you car (it will rape clutches hopefully) new in box turbo smart boost tee standard Silvia intercooler that will sit behind the headlight and pipes will line up pretty good plumb back BOV high pressure hose clamps for inter cooler pipes
and im waiting on the wheels studs ,but they wont be long now !!
is there anything else that i was suposed to get ??
Posted on: 2010/8/15 6:45
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77 1200 ute 77mm bore a15 ,12:1 comp ported and reconed h89 head fairly aggro cam ,billet rocker spacers twin 40mm solex carbs on bpro manifold MSD 6al2 with 2 step limiter 4speed 60a box hd clutch 2 inch exhaust locked 4:11 ute diff ...
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2008/1/20 11:52
From Perth WA AUS
Group:
Registered Users
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Solex carbies:
Attach file: Solex.JPG (67.16 KB)
Posted on: 2010/8/15 9:40
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Datsun 1200 2Dr sedan.
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2009/8/26 6:58
From mandurah
Group:
Registered Users
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thanks nigel ,i an buying a new camera as soon as i can ,maybe just one of those $100 jobs from big W or K mart
or i could buy a cheap $60 dollar phone and then use that ,seeing as i need a new phone any ways
today i spent cleaning and polishing ,y timing cover and painting the block in heat proof black paint then i went over it with engine enamal to give it a glossy wet looking finish ,i also pulled my oil pump apart and cleaned all the gunk out of it ,then i used flange master gasket maker to make a new seal inbetween the oil pump blocks ,then i bolted it all up to the block with the new oil pump to block gasket ,but when i was tightening it up ,i felt one of the bolts wasnt quite right when i was tightening it ,i think the thread is stuffed and it might need a helicoil or something :( it was strange cos i started getting a little bit of tention on it and then it started to feel wierd so i stopped ,hopefully its ok but i realy dont want to have to put a helicoil in cos they suck big time !!
i started setting the cam up but i ran out of time cos i had to have dinner and it is kinda hard to turn the cam when the oil pump and fuel pump are boted on (i forgot about the fuel pump being run of the cam )
i am going to rebuild my alternator at wotk next week and hopefully get the head done aswell ,then i need a new head gasket (again) cos i put my new one on and bolted the head down (finger tight) just to take a picture of the motor all bolted together with the carbys and stuff ,and when i lifted the head of it took a piece of the permaseal gasket with it ! but it was a good lesson not to stuff with head gaskets unless im going to torque the head now ,and plus the gasket only cost me $17.00 so it wont break the bank
i started marking out were i need to die gring to make the head to manifold transition smooth but after bolting the manifold to the head and having a good look i dont think it will need it ,and having that lump it might make some turbulance when the fuel enters the head but i doubt it ,i still need
in line fuel pressure gauge ($40 from ebay) a few braided fittings to fit the carbys and FPG head gasket rear main seal thermostat gasket get the head plained sump gasket set stacks for the carbys linkage kit to suit my manifold inlet/exhaust gasket maybe a new timing chain and tensioner oil
thants about it at the moment but i will need other things once it get it all cleaned up and start putting it together properly
oh and i put new core plugs in today and i cleaned and painted the sump yesterday
does anyone know if bonnet pins are legal ??
Posted on: 2010/8/15 14:23
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77 1200 ute 77mm bore a15 ,12:1 comp ported and reconed h89 head fairly aggro cam ,billet rocker spacers twin 40mm solex carbs on bpro manifold MSD 6al2 with 2 step limiter 4speed 60a box hd clutch 2 inch exhaust locked 4:11 ute diff ...
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2009/8/26 6:58
From mandurah
Group:
Registered Users
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oh and does anyone know where i can get a set of good stacks for the solexs and the rubber mounts to bolt them to the manifold ??
mike you got any ?
Posted on: 2010/8/15 14:25
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77 1200 ute 77mm bore a15 ,12:1 comp ported and reconed h89 head fairly aggro cam ,billet rocker spacers twin 40mm solex carbs on bpro manifold MSD 6al2 with 2 step limiter 4speed 60a box hd clutch 2 inch exhaust locked 4:11 ute diff ...
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2008/1/20 11:52
From Perth WA AUS
Group:
Registered Users
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Redline make the carb to manifold rubber/steel gaskets. Mike should have some stacks.
Mike!
You know you have them!
Posted on: 2010/8/15 14:59
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Datsun 1200 2Dr sedan.
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Re: Estyres 1200 ute build thread V1.0 |
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No life (a.k.a. DattoMaster)
Joined: 2002/8/11 8:22
From Perth
Group:
Registered Users
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Posted on: 2010/8/15 15:03
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