No life (a.k.a. DattoMaster) 
Joined: 2002/7/19 12:41
From sydney australia
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Registered Users
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I think half the problem could be that 11/16's master cylinder. It could be you're just not moving enough brake fluid on the first pump,especially if the brakes are worn. All the drum braked 1200's I've owned had a 13/16's master cylinder, with a residual valve to keep some pressure in the line. I assume the 11/16's was something you had lying around. You can either do a disc brake conversion or replace the master cylinder with a bigger one. With adjusting the front brakes, as Dattoman_1000 said,there are 2 adjusters per side, one per brake shoe. they are shaped so that as you turn the nut on the outside of the backing plate they move the shoe outwards. The adjustment is to get the front wheels in the air (dont forget axle stands as you have to get under the car slightly), tighten the nuts til the wheel stops turning then back off slightly, just until the wheel will rotate again. Repeat for the other three. I've experienced what you're going through with the pedal,on a 1200 wagon I'd loaned to my sister, & it wasn't fun. If some kid jumps out in front of you, who has time for that second pump. All my drum brake 1200's were quickly changed to discs, usually 1200 coupe, but some 120Y pbr brakes. With the 1000 it's not that easy, unfortunately. My friend just bought a 1000 Ute that we'll be slowly fixing up, & it'll get the 120Y PBR calipers & disc conversion.So adjust the front brakes, but I'd seriously save up for a front brake conversion, probably the Sigma dicsc & calipers that Lagwagon made up. I've recently found out that the calipers from the Australian assembled 120Y have smaller wheel cylinders than the Sigma ones, so they'd work pretty good with your 11/16's master cylinder, just dont forget to change the rear wheel cylinders to 11/16's as well,or you'll wear out the back brake shoes.
Posted on: 2009/7/24 1:03
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