After spending 4 hours yesterday afternoon trying to trouble shoot this, I'm still stumped. Put a vaccum guage on it, which sat rock solid at 21 inches of vaccum, blipped to 5 then out to 25, all like the instructions said it would. So, no blown head gasket, no damaged or burnt valves, no worn pistons or rings.
Onto the carby itself. I found another power valve, tested it to see if it open & shut, then installed it. I flushed out all the galleries with carby cleaner again. When reassembled it the engine started right up. While looking down the carby's top with a torch, I noticed that instead of the pump jet squirting through it's little nozzle, it was coming under the top gasket, running down the throat & the engine would hesitate. I then replaced the top gasket, the pump jet diaphram & checked that the nozzle was clear. It was clear, but it narrowed down towards the end, maybe to vapourise the fuel. So I took it for a good drive & everything seemed good. I used the vaccum guage to get the best idle vaccum. Problem fixed......
Got up this morning to go to work, 6 am car won't fire up. Pulled the choke, choke cable came off the nut, so no choke. Plus it sounds like it's flooded. I didn't have time to checked under the bonnet, but I reckon that pump jet problem wasn't fixed. Maybe the nozzle is part blocked & the fuel shoot backs up & blows out were the gallery with the check weight in it sits. Real pig to drive, cause everyone thinks you're racing them & get in the way. I was very lucky as I'd sort of resigned to just cruising along as best I can, being 5 minutes from work, when I passed a police car booking somebody. It's a 50k zone, but we're all usually doing 60-70k's. Drove over the next hill & here's a second police car with radar. Talk about a good choice to just slow down.
Couldn't look at it after work, because they lock the car park 5 minutes after the knock off bell on Saturdays & I didn't want to get locked in. I got it home about 12 Midday, had some lunch. As the motors OK, I'm chosing to keep it for now, but I started stripping down & cleaning the 32DFE carb that Im going to put on it tomorrow. The carby came complete with a manifold, so I'm just going to swap manifolds. I've jetted the carby for a 1300 Escort GT like the weber book said, which was what was in it. It's a good thing I did the strip down, as most of the jets & the needle & seat were blocked by mud. The kitchen still smells of carby cleaner.
Whats the odds that I'll get it running perfectly tomorrow but it'll refuse to fire Monday morning when I try to go to work. Where I work, if you don't have a good reason for taking Monday off, they don't pay you for Saturday either.
So heres hoping I get it close enough tomorrow so I can drive it to work Monday. I don't want to have to borrow my Aunt's TP Magna, but maybe I'll have to. Better put a smiley face in there, to take the curse off the Magna comment

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