Been busy today squeezing a 450x300x65 intercooler into the front of my 1200.

Had to cut out the stock radiator mounting section to gain every mm of clearance.

Newer Photos Page 16

Newer Photos Page 17

Still need to trim metal sheeting to ensure airtight connection of front panel and radiator, and tack weld it in. Respray the front panel black, and respray the engine bay side black too.

By using some square tube and good selection of flutes in the panelwork, it will be stronger than factory. And maximum amount of air will make it through the radiator and intercooler.

Not a simple job, but with 25psi plans..it'll need all the intercooler it can get.

Hope it inspires others to 'just do it'.

It took a lot of courage to start cutting into my front panel, but it's all going well.

Cheers,
Chris