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rebuilding a15 ??????
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hi folks

pretty much just wanna know if there are any specific parts/brands/workshops that is recomended for when i start my rebuild.
looking to spend upto about 6 700 bucks, what do you reckon that will get me?
already have a mild cam, unsure of pistons, and i want to get the crank machined and balanced, maybe new pistons and depending on the bore maybe bore it out aswell? is this all possible on this budget or am i getting a little bit too excited
any help
cheers

Posted on: 2011/1/14 4:48

Edited by 77datoute on 2011/2/15 1:08:25
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1977 1200 ute aka franky weekender
1979 sunny wagon aka rod the second daily
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Re: rebuilding a15 bottom end ? ? ? ?
No life (a.k.a. DattoMaster)
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Probably looking closer to 1200 bucks for what you want and that's being conservative.

If you stick with the stock bore you save money on having to buy a new over size pistons and save on having to pay for specialist time to bore and hone. And I guess apart from the machining and pistons, the most expensive parts will be bearings, rings and gasket set.

Some good priced bearings:

ACL
Vandervell (spelling?)

Good priced quality rings:

Hastings.

Shoot 'Bige' at ATE race engines and ask him for a rebuild kit. Might also be worth asking him for some second hand high comp flat tops. Or get him to price a new set up.

6-700 will cover the gasket set and rings and cam bearings plus the bore and hone (just). Throw a fair bit more on for new o/sized pistons and the bearing shells.

Crank machining? Depends what you are machining, crank journals? If this is the case then you may need to get oversized bearings to accommodate the machined journal(s). If you want lightening it will be kinda pricey because you are paying for specialist time.

Tom @ Jaustech might be able to help get some machine work done for fairly good prices?

Posted on: 2011/1/14 5:28
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Re: rebuilding a15 bottom end ? ? ? ?
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so your saying im excited? haha thanks for that info chris

Posted on: 2011/1/14 8:02
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Re: rebuilding a15 bottom end ? ? ? ?
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So today i took the head off because i noticed that auxiliry venturi was missing out of the secondary side of my carby. . . .
guess what i found, the remains of it in the back 2 cylinders :(

it has destroyed the head and the pistons but the bores seem to be ok? i was a bit confused about that, and the fact that it made it into the cylinders in the first place!

the engine is coming out tomorrow, hoping not to find any more problems!

Posted on: 2011/1/20 2:39
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Re: rebuilding a15 bottom end ? ? ? ?
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oh and a noob question here, a15 heads. . . . are they only oval ports or are there round port ones aswell? mine has an a12 head on it and its farked hard after what has happened, so im thinking of going a15 head. how much are they worth? other wise i will get my a12 head machined AGAIN for another 200 odd bucks

fankyou

Posted on: 2011/1/20 5:24
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Re: rebuilding a15 ??????
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so ive picked up a pair of 1 1/4 su's that have been re spindled, a recond head and another set of extractors. . . .
my next question is what oil should i run in them with the a15?

Posted on: 2011/2/15 1:06
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Re: rebuilding a15 ??????
No life (a.k.a. DattoMaster)
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In all honesty, those carbs are too small for even a stock cammed a15. Sure it'll likely make more power than it would with the factory carb, but if you are going to the expense/time to fit twin SUs, give very strong consideration to 1 1/2" ones, and for any non stock/standard cam/head specs, you'd easily be able to run twin 1 3/4 inch carbs and make more power again.

But to answer your question the oil in the carb dashpots acts like a shocker - it slows (or dampens) the rise of the piston inside the carb. if they oil was too thin, or there was no oil in there at all then when you floor it, the piston rises too fast, the fuel circuit won't have time to catch up with the increased airflow, and leans out and has massive flat spots immediately after you floor it. THis is actually the opposite of what most people think. At first glance, most people think that thin oil, or no oil at all will let the piston rise quicker, so better throttle response.

The oil is to 'slow' the piston rising, so that whilst it is temporarily lower than it will eventually be for the new higher throttle opening/rpm - well that means it creates a higher suction (technically a pressure drop) across the jet, and so richens the mixture. It all 'evens out' as the fuel flow catchs up properly and the piston eventually rises to the correct height.

Describing carb's piston as 'eventually' reaching it's proper height - well eventually is a relative term, and in practice it's still only a split second or so.

So we know we need to slow the piston's rise by 'some amount' to avoid the lean out and keep mixtures 'right' during the transition of the pistons rise just after flooring it. To actually find 'how much' or what type is relatively easy.

Try the thinnest oil (sewing machine oil is a good start) you have access to, and try it. And it may or may not then have a flat spot after you floor it. It there's no flat spot, leave it as is. If there is a flat spot, go thicker in the oil and try again. Just go as thick as needed to remove the flat spot (or a very small change beyond that, to go from 'good' throttle response to 'best possible response for this type of carb.)

Obviously there aren't a million oil viscosities floating around, so if you need something between the thinnest off the shelf budget priced motor oil, then mix half and half and put that in a new container (maybe a $2 refillable sauce/ketchop squeeze bottle) and mark it as 50/50 sewing machine oil and 25w50 motor oil (or whatever the oil you use is).

FRom memory the latest dexron vi is around approximately 5w30, but don't take that figure to the bank, double check it.. It starts thinner than earlier dexrons but is more stable and doesn't thin out more (so at engine operating temps won't thin out appreciably). I bring it up because a lot of older SU equipped cars used it (or some form of transmission fluid). That's not a bad idea, but you can find it is thicker than necessary.

Once you get ideal (or acceptable) throttle response, going any thicker DOES slow the rise of the piston long enough to actually reduce throttle response and higher rpm output (at least until the piston finally rises up to the top). Aside from that, as mentioned, no improvement to throttle response (a slight decrease) and it'll be using far more fuel (*during that transition from piston starting position/height to final height) than needed. NO bull, it'd easily be able to make a difference over 1 litre (near enough to 1 pint for our US friends :) ) per 100km - esp city cycle, and a bit less so highway cycle.

Or the fast version:

try sewing machine oil

if there's flat spots:
try 50/50 sewing machine oil/motor oil or sewing mach oil/trans fluid

If there are still flat spots

try 'straight' trans fluid.

If that still has flat spots, I'd suggest very strongly that in fact the problem is that the needle profile (and possibly hte springs) are not right for the combination, and it's way too lean either in the low/midrange (starting point of the acceleration run after you floor it) or too lean up top, and the thick oil is trying its best but is adding more on top of something way too lean to start with. Or potentially both.

If the car has zero flat spots even with NO oil in the carbs at all - then it's a good sign the needle profile is too rich across much of the range, and even if it leans a little when you floor it, it's starting from a point way way way too rich so that 'leanout' is still not sinking below stoich or anything.

Last but not least - do NOT use diff oil in there (the 80w90 or other similar categories). Firstly diff oil viscosity is set on a different test standard/scale. Believe it or not 85w90 *or whatever the most common diff oil is) actually thins out at 100C to be thinner than 30 weight motor oil. That would 'theoretically' be good as it would enrichen more whilst thicker, when the oil/motor is cold. And thin out a litte when it warms up. Problem is it changes too much to really track close to that theoretical 'ideal'.

The second issue with diff oil is far more serious - and that is the fact that it is actually corrosive. Don't get me wrong it's not going to destroy the carb like if you put it in some massively strong acid or alkaline bathtub, but it will damage it over time. The reason for that 'corrosive' property I think has been discussed here, but basically it sort of 'etches' the specially produced/hardened/treated diff teeth so that it will actually 'retain' the diff oil on their surfaces under the strain/load of the gears in operation.

Posted on: 2011/2/15 6:27
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Re: rebuilding a15 ??????
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wow thanks heaps for all that info,
so do you think these carbs arent going to keep up with everything else or just not give as much power as bigger items?

thanks again for all the info

Posted on: 2011/2/15 7:05
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