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[Datsun 1200 encyclopedia]

Release Lever

(Difference between revisions)

Datsun 1200 encyclopedia | Recent changes | Edit this page | Page history | Switch to MediaWiki mode

Printable version | Disclaimers | Privacy policy | Current revision
Categories: Clutch | Transmission
Revision as of 07:48, 10 January 2013
ddgonzal (Talk | contribs)

<- Previous diff		 Current revision
ddgonzal (Talk | contribs)
(->RHD, cable clutch)
Line 2: Line 2:
= Overview = = Overview =
-[http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/TM-04_TM9.jpg http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/th_TM-04_TM9.jpg]+{{Photo|TM-04_TM9.jpg|Datsun%201200/wiki/trans}}
# Withdrawal lever # Withdrawal lever
# Return spring # Return spring
# Release bearing # Release bearing
-[http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/CL-02-CL3.JPG http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/th_CL-02-CL-3.jpg]+{{Photo|CL-02-CL-3.jpg|Datsun%201200/wiki/trans}} {{Album|2928}}
= RHD, cable clutch = = RHD, cable clutch =
All 1200s, including coupe, sedan, wagon and pickup -- all years -- use the same lever. 3-speed, 4-speed and [[GX-5|5-speed]] use the same lever. RHD and LHD levers and their rubber dust covers differ. All other parts (spring, pivot ball and release bearing) are the same RHD vs LHD. All 1200s, including coupe, sedan, wagon and pickup -- all years -- use the same lever. 3-speed, 4-speed and [[GX-5|5-speed]] use the same lever. RHD and LHD levers and their rubber dust covers differ. All other parts (spring, pivot ball and release bearing) are the same RHD vs LHD.
-* 30531-H1000 LEVER-WITHDRAWAL +* 30531-H1000 LEVER-WITHDRAWAL
-[http://datsun1200.com/modules/myalbum/photo.php?lid=23057 http://datsun1200.com/uploads/photos/23057.jpg]+connects to: [[Clutch Cable]]
 +<br>{{Album|23059}} {{Album|19050}}
 + 
 +Only when using a non-56 gearbox does the release lever change. Since all 1200 gearboxes are 56-series, all the levers are the same. But say you fit a 60-series gearbox, the lever will change.
 +<br>{{Album|23057}}
== Comparison == == Comparison ==
-[http://datsun1200.com/uploads/newbb/thumbs/174_4fdf1657bc7f1.jpg 56 vs 60]+56 vs 60 (60 is the top one)
-<br><img size=400>http://datsun1200.com/uploads/newbb/thumbs/174_4fdf1657bc7f1.jpg</img>+<br>{{Upload|174_4fdf1657bc7f1.jpg}}
56-series 56-series
Line 27: Line 31:
* 30531-B5050 LEVER-WITHDRAWAL B210 F4W63L, L16S.FS5W63A * 30531-B5050 LEVER-WITHDRAWAL B210 F4W63L, L16S.FS5W63A
* 30531-K0550 LEVER-WITHDRAWAL B210 A14.FS5W63A * 30531-K0550 LEVER-WITHDRAWAL B210 A14.FS5W63A
 +
 +60-series
 +<br>{{Album|27198}} {{UploadPost|174_5bf6ee36d2197.jpg|489969|org=Photo:30531-H7410.jpg}}
== Part Numbers == == Part Numbers ==
B210 & B310 56-series is the same, except for the [[Release Bearing]] sleeve. B210 & B310 56-series is the same, except for the [[Release Bearing]] sleeve.
-* 30531-H1000 LEVER-withdrawal, clutch+ * 30531-H1000 LEVER-withdrawal, clutch
-* 30537-H1000 PIN-ball, withdrawal lever+ * 30537-H1000 PIN-ball, withdrawal lever
-** 08915-14010 (89-15140-1) WASHER-lock+ 08915-14010 (89-15140-1) WASHER-lock
-* 30501-H1000 SLEEVE-bearing, clutch release+ * 30501-H1000 SLEEVE-bearing, clutch release
-* 30501-H1000 SLEEVE-CLUTCH RELEASE B120 7510- LB+ * 30501-H1000 SLEEVE-CLUTCH RELEASE B120 7510- LB
-* 30501-50000 SLEEVE-CLUTCH RELEASE B120 7510- SB, B210 F4W56A+ * 30501-50000 SLEEVE-CLUTCH RELEASE B120 7510- SB, B210 F4W56A
-* 30502-21000 [[Release Bearing|BEARING-clutch release]]+ * 30502-21000 [[Release Bearing|BEARING-clutch release]]
-* 30533-H1001 SPRING-return, clutch release+ * 30533-H1001 SPRING-return, clutch release
-* 30542-H1000 COVER-dust, withdrawal lever+ * 30542-H1000 COVER-dust, withdrawal lever
-* 30543-H1000 BOOT-rubber, transmission case+ * 30543-H1000 BOOT-rubber, transmission case $1.70 USD
-[http://datsun1200.com/modules/myalbum/photo.php?lid=24655 http://datsun1200.com/uploads/thumbs/24655.jpg]+{{Album|24655}}
= LHD, Hydraulic Clutch = = LHD, Hydraulic Clutch =
56-series and 60-series 56-series and 60-series
-<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=23599 http://datsun1200.com/uploads/thumbs/23599.jpg]+<br>{{Album|23599}}
== Part Numbers == == Part Numbers ==
-Also see:+ Also see:
-* [[Release Bearing]]+ * [[Release Bearing]]
 + 56-series and 60-series: B110 & B210
 + * 30531-H1600 LEVER-WITHDRAWAL CLUTCH
 + * 30533-H1001 SPRING-RETURN CLUTCH RELEASE
 + * 30542-H1600 COVER-DUST WITHDRAWAL LEVER
-56-series and 60-series: B110 & B210+ 63-series: B210 5-speed (debuted April 1976)
-* 30531-H1600 LEVER-WITHDRAWAL CLUTCH+ * 30531-K0550 LEVER-WITHDRAWAL,CLUTCH
-* 30533-H1001 SPRING-RETURN CLUTCH RELEASE+ * 30542-N9000 COVER-DUST
-* 30542-H1600 COVER-DUST WITHDRAWAL LEVER+ * 30514-14600 SPRING-HOLDER,BEARING SLEEVE
- + Common parts
-63-series: B210 5-speed (debuted April 1976)+ * 30537-21010 PIN-BALL WITHDRAWAL LEVER
-* 30531-K0550 LEVER-WITHDRAWAL,CLUTCH+ NOTE: Datsun 510 part number
-* 30542-N9000 COVER-DUST+ * 30537-H1000 PIN-BALL WITHDRAWAL LEVER
-* 30514-14600 SPRING-HOLDER,BEARING SLEEVE+ 08915-14010 WASHER-SPRING
- + * 30543-H1600 BOOT-RUBBER
- +
-Common parts+
-* 30537-21010 PIN-BALL WITHDRAWAL LEVER +
-** NOTE: Datsun 510 part number+
-* 30537-H1000 PIN-BALL WITHDRAWAL LEVER+
-** 08915-14010 WASHER-SPRING+
-* 30543-H1600 BOOT-RUBBER+
= Converting = = Converting =
Line 76: Line 80:
For transmission equipped for [[Hydraulic clutch]] (slave cylinder), convert it to work in an RHD cable-clutch 1200. For transmission equipped for [[Hydraulic clutch]] (slave cylinder), convert it to work in an RHD cable-clutch 1200.
-[http://datsun1200.com/modules/myalbum/photo.php?lid=23588 photo]+{{Album|23588}}
-<img size=400>http://datsun1200.com/uploads/photos/23588.jpg</img>+
# cut the oval out of bellhousing, it's already cast in place # cut the oval out of bellhousing, it's already cast in place
Line 86: Line 89:
== Cable to Hydraulic == == Cable to Hydraulic ==
-For transmission equipped for cable clutch, convert it to work in an LHD [[Hydraulic clutch]] (slave cylinder) 1200. +For transmission equipped for cable clutch, convert it to work with a [[Hydraulic clutch]] slave cylinder.
-[http://datsun1200.com/modules/myalbum/photo.php?lid=23589 http://datsun1200.com/uploads/thumbs/23589.jpg]+{{Album|23589}}
# cut the oval out, it's already cast in place # cut the oval out, it's already cast in place
-# Drill and tap the holes for the slave cylinder (boss is already there)+# Drill and tap the holes for the Datsun [[Hydraulic_clutch#Slave_Cylinder|slave cylinder]] (boss is already there). Also get the adjusting rod
-# fit a hydraulic clutch release arm. Throwout bearing and spring are the same, only the fork is different.+#: {{Album|4652}}
-# Bleed the master and install+# fit a hydraulic type [[#LHD.2C_Hydraulic_Clutch|#clutch release arm]] & spring. Throwout bearing is the same, only the fork is different.
 +# Bleed the master and install (if you have a cable clutch, see [[Hydraulic_clutch#RHD_Hydraulic_Conversion|RHD Hydraulic Conversion]])
# Fit slave and hydraulic lines # Fit slave and hydraulic lines
# Bleed the slave # Bleed the slave
# [[Hydraulic_clutch#Adjustment|Adjust]] the play at pedal # [[Hydraulic_clutch#Adjustment|Adjust]] the play at pedal
# [[Hydraulic_clutch#Adjustment|Adjust]] the play at release arm # [[Hydraulic_clutch#Adjustment|Adjust]] the play at release arm
 +
 +RHD gearboxes: Both 4-speeds and 5-speeds have the hydraulic clutch features
 +<br>{{Album|27024}}
&#12524;&#12522;&#12540;&#12474;&#12288;&#12501;&#12457;&#12540;&#12463; &#12524;&#12522;&#12540;&#12474;&#12288;&#12501;&#12457;&#12540;&#12463;
-[[Category:Clutch]]+[[Category:Clutch]][[Category:Transmission]]{{End}}
-[[Category:Transmission]]+

Current revision

The Clutch Release Lever is also known as the clutch fork or withdrawal lever. The release lever is inside the transmission bellhousing and operates the release bearing to engage/disengage the clutch.

Contents

[edit]

Overview

TM-04_TM9.jpg

  1. Withdrawal lever
  2. Return spring
  3. Release bearing

CL-02-CL-3.jpg 2928.jpgAlbum 2928

[edit]

RHD, cable clutch

All 1200s, including coupe, sedan, wagon and pickup -- all years -- use the same lever. 3-speed, 4-speed and 5-speed use the same lever. RHD and LHD levers and their rubber dust covers differ. All other parts (spring, pivot ball and release bearing) are the same RHD vs LHD.

  • 30531-H1000 LEVER-WITHDRAWAL

connects to: Clutch Cable
23059.jpgAlbum 23059 19050.jpgAlbum 19050

Only when using a non-56 gearbox does the release lever change. Since all 1200 gearboxes are 56-series, all the levers are the same. But say you fit a 60-series gearbox, the lever will change.
23057.jpgAlbum 23057

[edit]

Comparison

56 vs 60 (60 is the top one)
174_4fdf1657bc7f1.jpgUpload click to view 

56-series
* 30531-H1000 Withdrawal B110/B120/B210/B310

60-series
* 30531-H7410 Withdrawal B210/B310

63-series (hydraulic used on RHD)
* 30531-B5050 LEVER-WITHDRAWAL B210 F4W63L, L16S.FS5W63A
* 30531-K0550 LEVER-WITHDRAWAL B210 A14.FS5W63A

60-series
27198.jpgAlbum 27198 174_5bf6ee36d2197.jpgPost 489969

[edit]

Part Numbers

B210 & B310 56-series is the same, except for the Release Bearing sleeve. 

* 30531-H1000 LEVER-withdrawal, clutch
* 30537-H1000 PIN-ball, withdrawal lever
  08915-14010 (89-15140-1) WASHER-lock
* 30501-H1000 SLEEVE-bearing, clutch release
* 30501-H1000 SLEEVE-CLUTCH RELEASE B120 7510- LB
* 30501-50000 SLEEVE-CLUTCH RELEASE B120 7510- SB, B210 F4W56A
* 30502-21000 BEARING-clutch release
* 30533-H1001 SPRING-return, clutch release
* 30542-H1000 COVER-dust, withdrawal lever
* 30543-H1000 BOOT-rubber, transmission case $1.70 USD

24655.jpgAlbum 24655

[edit]

LHD, Hydraulic Clutch

56-series and 60-series
23599.jpgAlbum 23599

[edit]

Part Numbers 

Also see:
* Release Bearing

56-series and 60-series: B110 & B210
* 30531-H1600 LEVER-WITHDRAWAL CLUTCH
* 30533-H1001 SPRING-RETURN CLUTCH RELEASE
* 30542-H1600 COVER-DUST WITHDRAWAL LEVER

63-series: B210 5-speed (debuted April 1976)
* 30531-K0550 LEVER-WITHDRAWAL,CLUTCH
* 30542-N9000 COVER-DUST
* 30514-14600 SPRING-HOLDER,BEARING SLEEVE

Common parts
* 30537-21010 PIN-BALL WITHDRAWAL LEVER 
  NOTE: Datsun 510 part number
* 30537-H1000 PIN-BALL WITHDRAWAL LEVER
  08915-14010 WASHER-SPRING
* 30543-H1600 BOOT-RUBBER
[edit]

Converting

[edit]

Hydraulic to Cable

For transmission equipped for Hydraulic clutch (slave cylinder), convert it to work in an RHD cable-clutch 1200.

23588.jpgAlbum 23588

  1. cut the oval out of bellhousing, it's already cast in place
  2. fit a cable clutch release arm. Throwout bearing and spring are the same, only the fork is different.
  3. fit the cable through the bellhousing and over the release arm hook
  4. Adjust the play at pedal
  5. Adjust the play at firewall
[edit]

Cable to Hydraulic

For transmission equipped for cable clutch, convert it to work with a Hydraulic clutch slave cylinder.

23589.jpgAlbum 23589

  1. cut the oval out, it's already cast in place
  2. Drill and tap the holes for the Datsun slave cylinder (boss is already there). Also get the adjusting rod
    4652.jpgAlbum 4652
  3. fit a hydraulic type #clutch release arm & spring. Throwout bearing is the same, only the fork is different.
  4. Bleed the master and install (if you have a cable clutch, see RHD Hydraulic Conversion)
  5. Fit slave and hydraulic lines
  6. Bleed the slave
  7. Adjust the play at pedal
  8. Adjust the play at release arm

RHD gearboxes: Both 4-speeds and 5-speeds have the hydraulic clutch features
27024.jpgAlbum 27024

レリーズ　フォーク 

¤

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