Release Lever

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Categories: Clutch | Transmission

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Revision as of 12:24, 18 June 2012 ddgonzal (Talk | contribs) <- Previous diff		Revision as of 07:48, 10 January 2013 ddgonzal (Talk | contribs) Next diff ->
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-	[[Category:Clutch]]
-	[[Category:Transmission]]
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	The [[Clutch]] [[Release Lever]] is also known as the '''clutch fork''' or '''withdrawal lever'''. The release lever is inside the transmission bellhousing and operates the release bearing to engage/disengage the clutch.		The [[Clutch]] [[Release Lever]] is also known as the '''clutch fork''' or '''withdrawal lever'''. The release lever is inside the transmission bellhousing and operates the release bearing to engage/disengage the clutch.
	= Overview =		= Overview =
-	[http://ddgonzal.members.winisp.net/wiki/trans/TM-04_TM9.JPG http://ddgonzal.members.winisp.net/wiki/trans/TM-04_TM9_th.JPG]	+	[http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/TM-04_TM9.jpg http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/th_TM-04_TM9.jpg]
	# Withdrawal lever		# Withdrawal lever
	# Return spring		# Return spring
	# Release bearing		# Release bearing
-	[http://ddgonzal.members.winisp.net/wiki/trans/CL-02-CL3.JPG http://ddgonzal.members.winisp.net/wiki/trans/CL-02-CL-3_th.JPG]	+	[http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/CL-02-CL3.JPG http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/wiki/trans/th_CL-02-CL-3.jpg]
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	= RHD, cable clutch =		= RHD, cable clutch =
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	== Comparison ==		== Comparison ==
-	56 vs 60	+	[http://datsun1200.com/uploads/newbb/thumbs/174_4fdf1657bc7f1.jpg 56 vs 60]
-	<br>[http://datsun1200.com/uploads/newbb/thumbs/174_4fdf1657bc7f1.jpg http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/newbb/thumbs/174_4fdf1657bc7f1.jpg]	+	<br><img size=400>http://datsun1200.com/uploads/newbb/thumbs/174_4fdf1657bc7f1.jpg</img>
	56-series		56-series
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	[http://datsun1200.com/modules/myalbum/photo.php?lid=24655 http://datsun1200.com/uploads/thumbs/24655.jpg]		[http://datsun1200.com/modules/myalbum/photo.php?lid=24655 http://datsun1200.com/uploads/thumbs/24655.jpg]
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	= LHD, Hydraulic Clutch =		= LHD, Hydraulic Clutch =
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	* 30533-H1001 SPRING-RETURN CLUTCH RELEASE		* 30533-H1001 SPRING-RETURN CLUTCH RELEASE
	* 30542-H1600 COVER-DUST WITHDRAWAL LEVER		* 30542-H1600 COVER-DUST WITHDRAWAL LEVER
		+
	63-series: B210 5-speed (debuted April 1976)		63-series: B210 5-speed (debuted April 1976)
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	For transmission equipped for [[Hydraulic clutch]] (slave cylinder), convert it to work in an RHD cable-clutch 1200.		For transmission equipped for [[Hydraulic clutch]] (slave cylinder), convert it to work in an RHD cable-clutch 1200.
-	[http://datsun1200.com/modules/myalbum/photo.php?lid=23588 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/23588.jpg]	+	[http://datsun1200.com/modules/myalbum/photo.php?lid=23588 photo]
		+	<img size=400>http://datsun1200.com/uploads/photos/23588.jpg</img>
	# cut the oval out of bellhousing, it's already cast in place		# cut the oval out of bellhousing, it's already cast in place
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	For transmission equipped for cable clutch, convert it to work in an LHD [[Hydraulic clutch]] (slave cylinder) 1200.		For transmission equipped for cable clutch, convert it to work in an LHD [[Hydraulic clutch]] (slave cylinder) 1200.
-	[http://datsun1200.com/modules/myalbum/photo.php?lid=23589 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/23589.jpg]	+	[http://datsun1200.com/modules/myalbum/photo.php?lid=23589 http://datsun1200.com/uploads/thumbs/23589.jpg]
	# cut the oval out, it's already cast in place		# cut the oval out, it's already cast in place
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	&#12524;&#12522;&#12540;&#12474;&#12288;&#12501;&#12457;&#12540;&#12463;		&#12524;&#12522;&#12540;&#12474;&#12288;&#12501;&#12457;&#12540;&#12463;
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		+	[[Category:Clutch]]
		+	[[Category:Transmission]]

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Revision as of 07:48, 10 January 2013

The Clutch Release Lever is also known as the clutch fork or withdrawal lever. The release lever is inside the transmission bellhousing and operates the release bearing to engage/disengage the clutch.

Contents 1 Overview 2 RHD, cable clutch 2.1 Comparison 2.2 Part Numbers 3 LHD, Hydraulic Clutch 3.1 Part Numbers 4 Converting 4.1 Hydraulic to Cable 4.2 Cable to Hydraulic

Overview

1. Withdrawal lever
2. Return spring
3. Release bearing

RHD, cable clutch

All 1200s, including coupe, sedan, wagon and pickup -- all years -- use the same lever. 3-speed, 4-speed and 5-speed use the same lever. RHD and LHD levers and their rubber dust covers differ. All other parts (spring, pivot ball and release bearing) are the same RHD vs LHD.

• 30531-H1000 LEVER-WITHDRAWAL

Comparison

56 vs 60

56-series
* 30531-H1000 Withdrawal B110/B120/B210/B310

60-series
* 30531-H7410 Withdrawal B210/B310

63-series (hydraulic used on RHD)
* 30531-B5050 LEVER-WITHDRAWAL B210 F4W63L, L16S.FS5W63A
* 30531-K0550 LEVER-WITHDRAWAL B210 A14.FS5W63A

Part Numbers

B210 & B310 56-series is the same, except for the Release Bearing sleeve.

• 30531-H1000 LEVER-withdrawal, clutch
• 30537-H1000 PIN-ball, withdrawal lever
  • 08915-14010 (89-15140-1) WASHER-lock
• 30501-H1000 SLEEVE-bearing, clutch release
• 30501-H1000 SLEEVE-CLUTCH RELEASE B120 7510- LB
• 30501-50000 SLEEVE-CLUTCH RELEASE B120 7510- SB, B210 F4W56A
• 30502-21000 BEARING-clutch release
• 30533-H1001 SPRING-return, clutch release
• 30542-H1000 COVER-dust, withdrawal lever
• 30543-H1000 BOOT-rubber, transmission case

LHD, Hydraulic Clutch

56-series and 60-series

Part Numbers

Also see:

• Release Bearing

56-series and 60-series: B110 & B210

• 30531-H1600 LEVER-WITHDRAWAL CLUTCH
• 30533-H1001 SPRING-RETURN CLUTCH RELEASE
• 30542-H1600 COVER-DUST WITHDRAWAL LEVER

63-series: B210 5-speed (debuted April 1976)

• 30531-K0550 LEVER-WITHDRAWAL,CLUTCH
• 30542-N9000 COVER-DUST
• 30514-14600 SPRING-HOLDER,BEARING SLEEVE

Common parts

• 30537-21010 PIN-BALL WITHDRAWAL LEVER
  • NOTE: Datsun 510 part number
• 30537-H1000 PIN-BALL WITHDRAWAL LEVER
  • 08915-14010 WASHER-SPRING
• 30543-H1600 BOOT-RUBBER

Converting

Hydraulic to Cable

For transmission equipped for Hydraulic clutch (slave cylinder), convert it to work in an RHD cable-clutch 1200.

photo

1. cut the oval out of bellhousing, it's already cast in place
2. fit a cable clutch release arm. Throwout bearing and spring are the same, only the fork is different.
3. fit the cable through the bellhousing and over the release arm hook
4. Adjust the play at pedal
5. Adjust the play at firewall

Cable to Hydraulic

For transmission equipped for cable clutch, convert it to work in an LHD Hydraulic clutch (slave cylinder) 1200.

1. cut the oval out, it's already cast in place
2. Drill and tap the holes for the slave cylinder (boss is already there)
3. fit a hydraulic clutch release arm. Throwout bearing and spring are the same, only the fork is different.
4. Bleed the master and install
5. Fit slave and hydraulic lines
6. Bleed the slave
7. Adjust the play at pedal
8. Adjust the play at release arm

レリーズ　フォーク

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