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Revision as of 02:10, 21 January 2019

Starting August 1979 -- factory aircon installation with new compressor type. It is a very nicely designed unit, however the interior cooler protrudes into the passenger legroom and precludes using a package tray.

1 Overview
2 Set Parts
3 Compressor Bracket
4 Interior Unit
5 Fast Idle Control
6 Part Numbers

Overview

From August 1979 a uniform kit was offered with DKKC (Diesel Kiki) radial-type compressor.

Album 20087 Album 20088

B110 1970-1976 All custom, various types
B120 1978-1979 Factory high-idler mount
B120 1979-     Factory low-idler pulley mount

Album 21821 Album 20078
This kit is beautiful and easy to install. Unfortunately the interior cooler unit is bulky and protrudes farther into the passenger legroom than other types.

Set Parts

You need all these parts:
Post 486807 Post 486814

Ass'y indoor "#cooler unit" (with integrated air volume switch, evaporator, and blower fan)
Album click to view Album click to view
air conditioner compressor
Album click to view Album click to view
V-belt: 814 mm
Album click to view
#Compressor Bracket
Album click to view
G16 Crankshaft Pulley (double-groove V-belt type)
Album click to view
Twin Condensors (before radiator, radiator horizontal)
One has an electric fan
- Pipe connecting twin condensors

High-pressure flexible pipe (from compressor to condensor)
Low-pressure hose (from evaporator to compressor)
Tube-Liquid Tank to Evaporator

Receiver/dryer (Liquid Tank)
- Bracket to mount Tank on core support

Relay (for compressor)
Wiring harness
Capacitor for electric fan

Vents may be opened or closed:
Album 20082

Twin Condensors and Liquid Tank with connecting pipes.
Album 20086

Condensor-to-Liquid Tank hose is routed along the top of core support.
Album 15192

Compressor is mounted low on left side of engine.
Album 15194

Cooler Unit lines: Evaporator Inlet & Outlet and drain hose
Album 20083

Compressor Bracket

Bracket is identified with 1) low-mount idler pulley 2) two large oval openings in bracket

11910-G1615 BRACKET 7908-8910 [593017 6100] w/low-mount tensioner
11910-95W00 BRACKET 8910-

11925-G1615 IDLER PULLEY

Album 23102 Album 20084 Album 15194 Album 20081

Low-mount Pulley (1979-up) for round type compressor
Album 26588 Album 21783

Bracket
Album 20079

Interior Unit

The inside unit is a one-box solution comprising evaporator core, vents, switches and fan, and fits underneath the passenger side of the dash.

Fast Idle Control

From 1978-1989, no special idle control device was used. From Oct 1989 they added FICD.

See Main Article: FICD#Sunny_Truck

Part Numbers

Post 486814

COOLER KIT 27600
B7600-G1660 7804-7907 
B7600-G1661 7908-8110
B7600-G1662 8110-

27706-65000 REFRIGERANT-COOLER

FICD - See FICD#Sunny_Truck 8910-

11920N BELT-COMPRESSOR
       11920-H1000 7804-7807 L=810
       11920-G1615 7808-     L=814

12303-M0110 CRANKSHAFT PULLEY 7804-7907 COOLER USE
12303-G1615 CRANKSHAFT PULLEY 7908-     COOLER USE

BRACKET
11910  BRACKET-COMPRESSOR
       11910-G1661 7804-7907 [YORK TYPE]
       11910-G1615 7908-8910 [SWASH TYPE, ANGLE OUTLET]
       11910-95W00 8910-     [SWASH TYPE, STRAIGHT OUTLET]
       08131-0351A BOLT M10 x 35mm 3
       08131-0551A BOLT M10 x 55mm
       08915-1401A WASHER 4
11910A 11916-H7200 BOLT 7908- 4
11910F SHIM 7804-
       11713-U0500 T=0.3
       11713-U0501 T-0.2
11925M PULLEY ASSY-IDLER, COMPRESSOR
       11925-A0100 7804-7807
       11925-G1615 7808-

COOLING UNIT
27610  27610-H7900 COOLING UNIT ASSY 7804- DKKC  
27616  BRACKET-COOLING UNIT NO 2 DKKC
       27616-G1660 7804-8109
       27616-G1900 8110-
27618  BRACKET-COOLING UNIT NO 4 DKKC
       27618-G1660 7804-8109
       27618-G1900 8110-
27619  HOSE-DRAIN DKKC
       27611-G1660 7804-8109
       27611-G1900 8110-
27619E 27363-18200 GROMMET-DRAIN HOSE DKKC 7804-8503
27620  27612-T3020 EVAPORATOR ASSY-COOLER 7804-
27624  27613-B8520 VALVE-EXPANSION DKKC 7804-
27626  TUBE-EVAPORATOR INLET DKKC
       27785-G1660 7804-8109
       27785-G1900 8110-
27626E GROMMET-EVAPORATOR TUBE
       01651-00015 7804- INLET TUBE インレツト　チューブ　ヨウ
       27363-18200 7804- 2 OUTLET TUBE アウトレツト　チューブ　ヨウ　DKKC
27628  TUBE-EVAPORATOR OUTLET DKKC
       27787-G1660 7804-8109
       27787-G1900 8110-

Post 486818

COMPRESSOR & HOSES
27630  COMPRESSOR-COOLER DKKC
       27630-G1660 7804-7907 [YORK TYPE]
       27630-W7001 7908-8109 [SWASH TYPE, ANGLED OUTLET]
       27630-W7002 8110-8910 <> 27630-W7001
       92610-G1900 9810-     [NON-ANGLED OUTLET]
27681  HOSE-FLEXIBLE, HIGH [to condensor]
       27776-G1660 7804-7904 DKKC
       27776-G1661 7908-8910 DKKC
       92490-95W00 8910-
27781M HOSE-FLEXIBLE, HIGH [2ND PIECE]
       92447-95W00 9810-
27682  HOSE-FLEXIBLE, LOW DKKC
       27775-G1660 7804-7907
       27775-G1661 7908-
27688  01651-00025 GROMMET-DASH DKKC 7804-8910