i haven't come across any 5spds at all - genuine anyways. your mate must be one lucky SOB
pity he busted it!
EFI PPs - they're A LOT more tractable at lower RPM and less prone (but still very prone) to popping flames on deceleration. they still buck like a kangaroo at sub 3000rpm a mild load (cruising) but like i said, knock it back a gear and it all smooths out and your fuel efficiency goes up!
use carbon kevlar apex seals - you can get them from racing beat - they're a lot nicer on the engine than steel or ceramic seals, last longer than straight carbons and a lot less prone to breaking at high rpm. a fair amount of $$$ but worth it IMO.
i will be building one at a much later date - i have ex-mazda factory PP housings in my old man's shed just waiting for renesis rotors (a new pair from mazda and modded to suit an older 13B is about $400 cheaper than S5 rotors alone!) and a 55IDA TB.
if you want even more reliability at higher RPMs you can build a thin bridge over the inlet and exhaust ports to stop the apex seals banana-ing out at high rpm when they move across the port which causes breakages.
and skip dowelling - just build a sump "gasket" out of 12mm plate and use 8mm hitensile bolts to hold it in place instead of the factory 6mm used to hold the sump on.
dowelling removes even more metal from the area it's trying to stop from cracking in the first place.
ah sh1t - now you've got me started again...