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[Datsun 1200 encyclopedia]

B210 Brake Booster

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Categories: Datsun B210 | Brake Modifications

Revision as of 02:02, 12 April 2013
ddgonzal (Talk | contribs)

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Revision as of 07:59, 6 October 2015
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Line 1: Line 1:
-A Brake Booster was fitted to many disc-brake B210s, including most 1976-1978 models and all USA models. The booster was added to counter the increased weight of these models. It is a very small 4.5 inch diameter model. This booster is not a direct bolt-in for a (Datsun 1200) as the mounting points are different.+A Brake Booster was fitted to many disc-brake B210s, including most 1976-1978 models and all USA models. The booster was added to counter the increased weight of these models. It is a very small 4.5 inch diameter model. This booster is not a direct bolt-in for a (Datsun 1200) as the mounting points are different. It can be fitted to a Datsun 1200 with small modifications.
= Overview = = Overview =
-[http://datsun1200.com/modules/myalbum/photo.php?lid=6800 photo]+B210 (including later 120Y) models that use a brake booster use a type M45 Master-Vac with 4.5 inch vacuum diaphragm. It is the same as the 610/180B booster except for a different vacuum hose fitting. It can be fitted to a Datsun 1200 with small modifications.
-<br><img size=400>http://datsun1200.com/uploads/photos/6800.jpg</img>+ 
 +<img size=400>http://datsun1200.com/uploads/photos/6800.jpg</img>
 +[http://datsun1200.com/modules/myalbum/photo.php?lid=6800 album]
The booster has a: The booster has a:
-* 4-bolt front with a thin (about 1 cm thick) aluminum adapter so that a 2-bolt vertical pattern [[Brake master cylinder]] can be fitted+* Front Spacer is a thin (20 cm) aluminum adapter so that a 2-bolt vertical pattern [[Brake master cylinder]] can be fitted
* 4-bolt rear mounting to firewall * 4-bolt rear mounting to firewall
-* Spacer is a rectangular aluminum unit, about 2 inches long. It fits between the booster and the firewall.+* Rear Spacer is a rectangular aluminum unit, about 45 mm thick. It fits between the booster and the firewall.
 +<img size=400>http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg</img> [http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg full]
B310 vs B210 style B310 vs B210 style
-* B310 has horizontal bolt-pattern master cylinder, Booster M60+* B310 has horizontal bolt-pattern master cylinder, Booster M60 (6" diameter)
*: [http://datsun1200.com/modules/myalbum/photo.php?lid=2745 http://datsun1200.com/uploads/thumbs/2745.jpg] *: [http://datsun1200.com/modules/myalbum/photo.php?lid=2745 http://datsun1200.com/uploads/thumbs/2745.jpg]
-* B210 has vertical bolt-pattern master cylinder, Booster M45+* B210 has vertical bolt-pattern master cylinder, Booster M45 (4.5" diameter, 5.5" overall)
*: [http://datsun1200.com/modules/myalbum/photo.php?lid=12371 http://datsun1200.com/uploads/thumbs/12371.jpg] *: [http://datsun1200.com/modules/myalbum/photo.php?lid=12371 http://datsun1200.com/uploads/thumbs/12371.jpg]
- 
-= JDM = 
-JDM B210s of GX and GL trim from April 1975 were fitted with Disc front brakes. A brake booster was standard for GX, optional with GL. The booster is a very small diameter, the M45 Master Vac, same as used in the 510 and 610. 
- 
-JDM - Disc Front Brake models 
-* 47210-U0501 MASTER-VAC (45) 1974-1975 
-** 46010-U0601 CYLINDER ASSY-brake master tandem (3/4 inch) 
-* 47210-H6100 MASTER-VAC 1976-1978 
-** 46010-H7500 CYLINDER ASSY-brake master tandem A12 GL 
-** 46010-U0601 CYLINDER ASSY-brake master tandem A14, L16 
-* 47211-H6100 SPACER-master vac  
- 
- 
-Note that B210 (1976-1978) models without booster used a 2-bolt to 4-bolt adapter plate (thin sheet metal type). 1974-1975 models did not use this. 
-* 47230-H6100 BRACKET-BRAKE MASTER CYLINDER 
- 
-= USA = 
-All North American B210s were fitted with Disc Front Brakes and a very small M45 brake booster. 
- 
-* All USA [[B210]] were fitted with a booster (entire brake system of [[PB110]] specification for 1974-1975 models). 
- 
-* 47210-H6100 ASSY-MASTER VAC SWI,FRA,GER,SWE,DEN,NOR,BEL,HOL,LUX 
-* 47210-H7200 ASSY-MASTER VAC from 0875 [Has warning label, can replace earlier unit] 
-* 47211-H6100 SPACER-MASTER VAC 
-* 46010-U0507 ASSY-CYLINDER BRAKE MASTER -0776 SWI,FRA,GER,SWE,DEN,NOR,BEL,HOL,LUX 
-* 46010-U0508 ASSY-CYLINDER BRAKE MASTER -0776 
-* 46010-H7200 ASSY-CYLINDER BRAKE MASTER 0876-0777 
-* 46010-U5201 ASSY-CYLINDER BRAKE MASTER 0877- 
= Use in B110 = = Use in B110 =
Line 50: Line 25:
# drill larger center hole in firewall # drill larger center hole in firewall
# Make 4-bolt to 2-bolt spacer/adaptor to go between the firewall and the booster # Make 4-bolt to 2-bolt spacer/adaptor to go between the firewall and the booster
-#: [http://datsun1200.com/modules/myalbum/photo.php?lid=13370 http://datsun1200.com/uploads/thumbs/13370.jpg]+#: [http://datsun1200.com/modules/myalbum/photo.php?lid=13370 http://datsun1200.com/uploads/thumbs/13370.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=22927 http://datsun1200.com/uploads/thumbs/22927.jpg]
# OR Use B210 firewall spacer # OR Use B210 firewall spacer
## drill two extra mounting holes in firewall ## drill two extra mounting holes in firewall
Line 58: Line 33:
[http://datsun1200.com/modules/myalbum/photo.php?lid=9669 http://datsun1200.com/uploads/thumbs/9669.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=9671 http://datsun1200.com/uploads/thumbs/9671.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=13359 http://datsun1200.com/uploads/thumbs/13359.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=9669 http://datsun1200.com/uploads/thumbs/9669.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=9671 http://datsun1200.com/uploads/thumbs/9671.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=13359 http://datsun1200.com/uploads/thumbs/13359.jpg]
 +
 += H61 Mastervac =
 + Booster Jidoshakiki Co. Ltd. Bendix License
 + diameter ~120mm width ~140mm flange
 + 87mm thick
 + ~120mm rod to pivot length
 + about 5" diameter
 +
 + Firewall Spacer
 + 45mm thick
 + bolt pattern: 53mm high x 80/89 wide
 +
 + Master cylinder adapter
 + 20mm thick
 + bolt pattern
 + * 60mm vertical (master side)
 + * 70mm horizontal (booster side)
 +
 + Master cylinder length
 + ~174mm
 +
 +<img size=400>http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg</img> [http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg full-size photo]
 +
 +<img size=400>http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-2.jpg</img> [http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-2.jpg full-size photo]
 +
 +<img size=400>http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-3.jpg</img> [http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-3.jpg full-size photo]
 +
 + 47210-H7200 ASSY-MASTER VAC <> 47210-H6100
 + 47211-H6100 SPACER-MASTER VAC B210
 +
 += JDM =
 +Late JDM B210s of GX and GL trim (from April 1975) were fitted with Disc front brakes. A brake booster was standard for GX, optional with GL. The booster is a very small diameter, the M45 Master Vac, same as used in the 510 and 610.
 +
 + JDM - Disc Front Brake models
 + 47210-U0501 MASTER-VAC (45) 1974-1975
 + * 46010-U0601 CYLINDER ASSY-brake master tandem (3/4 inch)
 + 47210-H6100 MASTER-VAC 1976-1978
 + * 46010-H7500 CYLINDER ASSY-brake master tandem A12 GL
 + * 46010-U0601 CYLINDER ASSY-brake master tandem A14, L16
 + 47211-H6100 SPACER-master vac
 + 47230-H6100 BRACKET-BRAKE MASTER CYLINDER [for non-boosted brakes]
 +
 +Note that B210 (1976-1978) models without booster used a 2-bolt to 4-bolt adapter plate (thin sheet metal type). 1974-1975 models did not use this.
 +
 + 610 JDM
 + 47210-U0501 MASTER VAC ASS'Y (4.5 inch) '72 GL,SSS,'73 DX
 + 47210-U4000 MASTER VAC ASS'Y (6 inch) (from '73) GL, SS
 + 47210-H6100 MASTER VAC ASS'Y-brake (from '74-8) DX
 + 42711-26701 SPACER-master vac
 +
 + 710 JDM
 + 47210-U0501 MASTER VAC ASS'Y-brake (4.5) DX,GL,SSS
 + 47210-H6100 MASTER VAC ASS'Y-brake (from '74-8) DX,GL,SSS
 + 42711-26701 SPACER-master vac
 +
 + 810 JDM
 + 47211-U7400 SPACER-MASTERVAC
 + 42711-26701 SPACER-MASTERVAC <> 47211-U7400
 + 42711-U8700 SPACER-MASTERVAC S,K.LN
 +
 += USA =
 +All North American B210s were fitted with Disc Front Brakes and a very small M45 brake booster. This is the entire brake system of [[PB110]] (Sunny Excellent) specification for 1974-1975 models.
 +
 + USA
 + 47210-H6100 ASSY-MASTER VAC
 + 47210-H7200 ASSY-MASTER VAC <> 47210-H6100
 + 47211-H6100 SPACER-MASTER VAC B210
 +
 + JDM B210
 + 47210-U0501 MASTER VAC (4-1/2) GX (op.)GL 1973-1975
 + 47210-H6100 MASTERVAC ASSY-BRAKE 1976-1977 A14/L16 (op. others)
 + 47211-H6100 SPACER-master vac
 +
 + Compare to 710 USA
 + 47210-U4000
 + 47210-U5200 -0874 <> 47210-U4000
 + 47210-U6700 0974-0775
 + 47210-U9500 0875-
 + 47211-26701 SPACER-MASTER VAC 610, 710
 +
 + Compare to 610 USA
 + 47210-U0501
 + 47210-U5200 0873-0874
 + 47210-U6700 0974-
 + 47210-U9500 <> 47210-U6700
 + 47211-26701 SPACER-MASTER VAC 610, 710
 +
 +620 adapter is only about 10mm thick (B210 is 20mm)
 +<br>[http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/620_brake_booster_adapter.jpg http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/th_620_brake_booster_adapter.jpg]
= Photo Index = = Photo Index =

Revision as of 07:59, 6 October 2015

A Brake Booster was fitted to many disc-brake B210s, including most 1976-1978 models and all USA models. The booster was added to counter the increased weight of these models. It is a very small 4.5 inch diameter model. This booster is not a direct bolt-in for a (Datsun 1200) as the mounting points are different. It can be fitted to a Datsun 1200 with small modifications.

Contents

Overview

B210 (including later 120Y) models that use a brake booster use a type M45 Master-Vac with 4.5 inch vacuum diaphragm. It is the same as the 610/180B booster except for a different vacuum hose fitting. It can be fitted to a Datsun 1200 with small modifications.

album

The booster has a:

  • Front Spacer is a thin (20 cm) aluminum adapter so that a 2-bolt vertical pattern Brake master cylinder can be fitted
  • 4-bolt rear mounting to firewall
  • Rear Spacer is a rectangular aluminum unit, about 45 mm thick. It fits between the booster and the firewall.

full

B310 vs B210 style

  • B310 has horizontal bolt-pattern master cylinder, Booster M60 (6" diameter)
    2745.jpg
  • B210 has vertical bolt-pattern master cylinder, Booster M45 (4.5" diameter, 5.5" overall)
    12371.jpg

Use in B110

The B210 and B310 booster mounts to the firewall with 4 bolts, whereas Datsun 1200 (B110) has only two bolts drilled in the firewall. The shape of the firewall also differs.

  1. drill larger center hole in firewall
  2. Make 4-bolt to 2-bolt spacer/adaptor to go between the firewall and the booster
    13370.jpg 22927.jpg
  3. OR Use B210 firewall spacer
    1. drill two extra mounting holes in firewall
      9519.jpg 9520.jpg 9521.jpg
    2. change pedal box to new style
      9522.jpg

9669.jpg 9671.jpg 13359.jpg

H61 Mastervac

Booster Jidoshakiki Co. Ltd. Bendix License
diameter ~120mm width ~140mm flange
87mm thick
~120mm rod to pivot length
about 5" diameter
Firewall Spacer
45mm thick
bolt pattern: 53mm high x 80/89 wide

Master cylinder adapter
20mm thick
bolt pattern
* 60mm vertical (master side)
* 70mm horizontal (booster side)
Master cylinder length
~174mm

full-size photo

full-size photo

full-size photo

47210-H7200 ASSY-MASTER VAC <> 47210-H6100 
47211-H6100 SPACER-MASTER VAC B210

JDM

Late JDM B210s of GX and GL trim (from April 1975) were fitted with Disc front brakes. A brake booster was standard for GX, optional with GL. The booster is a very small diameter, the M45 Master Vac, same as used in the 510 and 610.

JDM - Disc Front Brake models
47210-U0501 MASTER-VAC (45) 1974-1975
* 46010-U0601 CYLINDER ASSY-brake master tandem (3/4 inch)
47210-H6100 MASTER-VAC 1976-1978
* 46010-H7500 CYLINDER ASSY-brake master tandem A12 GL
* 46010-U0601 CYLINDER ASSY-brake master tandem A14, L16
47211-H6100 SPACER-master vac
47230-H6100 BRACKET-BRAKE MASTER CYLINDER [for non-boosted brakes]

Note that B210 (1976-1978) models without booster used a 2-bolt to 4-bolt adapter plate (thin sheet metal type). 1974-1975 models did not use this.

610 JDM
47210-U0501 MASTER VAC ASS'Y (4.5 inch) '72 GL,SSS,'73 DX
47210-U4000 MASTER VAC ASS'Y (6 inch) (from '73) GL, SS
47210-H6100 MASTER VAC ASS'Y-brake (from '74-8) DX
42711-26701 SPACER-master vac
710 JDM
47210-U0501 MASTER VAC ASS'Y-brake (4.5) DX,GL,SSS
47210-H6100 MASTER VAC ASS'Y-brake (from '74-8) DX,GL,SSS
42711-26701 SPACER-master vac
810 JDM
47211-U7400 SPACER-MASTERVAC 
42711-26701 SPACER-MASTERVAC <> 47211-U7400
42711-U8700 SPACER-MASTERVAC S,K.LN

USA

All North American B210s were fitted with Disc Front Brakes and a very small M45 brake booster. This is the entire brake system of PB110 (Sunny Excellent) specification for 1974-1975 models.

USA
47210-H6100 ASSY-MASTER VAC
47210-H7200 ASSY-MASTER VAC <> 47210-H6100 
47211-H6100 SPACER-MASTER VAC B210
JDM B210
47210-U0501 MASTER VAC (4-1/2) GX (op.)GL 1973-1975
47210-H6100 MASTERVAC ASSY-BRAKE 1976-1977 A14/L16 (op. others)
47211-H6100 SPACER-master vac
Compare to 710 USA
47210-U4000
47210-U5200 -0874 <> 47210-U4000
47210-U6700 0974-0775
47210-U9500 0875-
47211-26701 SPACER-MASTER VAC 610, 710
Compare to 610 USA
47210-U0501
47210-U5200 0873-0874
47210-U6700 0974-
47210-U9500 <> 47210-U6700
47211-26701 SPACER-MASTER VAC 610, 710

620 adapter is only about 10mm thick (B210 is 20mm)
th_620_brake_booster_adapter.jpg

Photo Index

1858.jpg 1859.jpg 2086.jpg 2466.jpg 3149.jpg 4842.jpg 11372.jpg 11435.jpg