Just a quick question. Wondering what the best method to cut the radiator support panel. Like this photo:

cut front

I don't want it to look like its been butchered. I want a nice neat cut. I was thinking of using an angle grinder with a very thin blade in it. Any suggestions?

Thanks

yes do that or use a nibbler. There isn't much metal along the top part where the radiator mount meets the front panel.

It's not easy to do neatly.. especially if the engine is already in the engine bay.

I considered getting a new front panel and modifying it. But thought ..bugger it.. and chopped into my good one. I didn't do it too bad, but a compact pneumatic nibbler would have done the job better.

mine doesn't look to great, i pretty much cut it out as big as possible. If i did it any smaller i would have ended up with half holes where those vents in the front behind the grill are. I took the whole lot out, and once i have my motor in, and have put my radiator and intercooler where i want them i'll remake it, directing the air directly at the radiator, and leaving room for a cold air intake etc. There's no point in having a big radiator if its not getting any flow through it!

definately makes it easier to move the motor in and out like this:



just for the record i used a grinder with a stainless steel cutting disc on it (one of those really thin ones)

Just make sure you fit your guards and bonnet before you weld the support back up. You will be suprised at how much wider it is now

Hey phunk, I made that exact mistake when I was young and stupid. Had finished painting it and everything.
Stupid Mini, I hated that car in the end