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[Datsun 1200 encyclopedia]

Ignition Switch

(Difference between revisions)

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Category: Body Electrical System

Revision as of 02:40, 9 May 2015
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(->Variations)
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Revision as of 04:37, 10 July 2015
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Line 71: Line 71:
<br><img size=400>http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/Parts/KV-1.jpg</img> <br><img size=400>http://i297.photobucket.com/albums/mm219/ddgonzal/Datsun%201200/Parts/KV-1.jpg</img>
<br>A new lock comes with break-off bolts. Once tightened, the heads break off. To remove it requires tapping the bolts out slowly, or using a hacksaw to cut grooves in the lock. <br>A new lock comes with break-off bolts. Once tightened, the heads break off. To remove it requires tapping the bolts out slowly, or using a hacksaw to cut grooves in the lock.
 +
 +Discussion: [http://datsun1200.com/modules/newbb/viewtopic.php?post_id=470297#forumpost470297 Steering lock bolts- how to tighten?]
 +
 +[http://datsun1200.com/modules/myalbum/photo.php?lid=25882 lock bolts] - two Philips head, two security head
 +<br><img size=400>http://datsun1200.com/uploads/photos/25882.jpg</img>
[http://datsun1200.com/modules/myalbum/photo.php?lid=11345 48700-M1010] - early style without ACC position [http://datsun1200.com/modules/myalbum/photo.php?lid=11345 48700-M1010] - early style without ACC position

Revision as of 04:37, 10 July 2015

The Datsun 1200 ignition switch is also known as an "Ignition Starter Switch". For STD models, it is integrated into the Key lock switch. For Super DX and higher grades, it bolts to the back of the key cylinder.

Also see: Keys

Contents

Usage

How To Use: see Instruments and Controls#Ignition Switch
th_11.jpg

Variations

3-position Export switch vs OPTION 5-position switch:
22007.jpg

5-position switch vs 4-position switch:
22011.jpg
Note addition of ACC position.

Portugal market:
22008.jpg

Interruptor de ignićāo [Ignition switch]
Desligado [OFF]
Ligado    [ON]
Arranque  [START]

Standard Type

STD and some DX models use a non-locking steering column. The ignition switch is mounted via bracket on the dash.

21998.jpg

The key lock cylinder and ignition switch are integrated in one unit.
18267.jpg 24036.jpg
Early units had a 3-connector ignition switch. Later units had four connectors.

STD 1200s and DX built for Japan market have a dash-mounted switch (instead of steering column-mounted). The keylock & ignition switch are integrated with only three or four spade terminals on the switch.

SWITCH-IGNITION for NON-STEERING LOCK
25150-H2500 SWITCH COMP.-ignition PB110 DX
25150-H1000 SWITCH COMP.-ignition & starter (up to '71-3)
25150-H1010 SWITCH COMP.-ignition & starter (from '73-8)
25150-G1001 SWITCH COMP.-ignition & starter (up to '78-3)

3-terminal
25563.jpg 25564.jpg 25565.jpg 25566.jpg

4-terminal keyed 25150-G1001
th_S52-4_ignition-1.jpg th_S52-4_ignition-2.jpg th_25150-G1001-1.jpg th_25150-G1001-2.jpg th_25150-G1001-3.jpg

4-terminal type
BW IGN
BR COIL (for start position)
BY STARTER
W  POWER (12V in from Fuse Box)
3-terminal type
POWER
START
ON

Steering Lock Type

A locking steering column was a Datsun 1200 OPTION for early STD and DX models. It was standard equipment for USA 1200s, JDM GL and GX, and newer JDM 1200 pickups. The body of the steering lock is the same LHD vs RHD and early vs late. But the removable lock barrel, face plate and ignition switch differ. In particular, USA locks have a 2-wire connector for the key buzzer, while Japan locks say "Garage" on them.

In all 1200s -- both RHD and LHD -- it bolts to the right side of the steering column.
22009.jpg
The body is cast 'KV-1'
22010.jpg
'KV-1' cast at the saddle

48700-M1060
48700-M1060.jpg

KV-1

A new lock comes with break-off bolts. Once tightened, the heads break off. To remove it requires tapping the bolts out slowly, or using a hacksaw to cut grooves in the lock.

Discussion: Steering lock bolts- how to tighten?

lock bolts - two Philips head, two security head

48700-M1010 - early style without ACC position

The actual electrical ignition switch for this type is removable, and bolts to the back of the key cylinder. In other words, the Ignition Switch is not strictly part of the Lock Cylinder, but connects to it. A rectangular wire connector from the dash harness attaches to the ignition switch.
20003.jpg th_48750-E7705-1.jpg or th_48750-H1900.jpg
Fitment of ignition switch into ASSY-LOCK STEERING

USA Left: 1972-1973 5-position, Right: 1971 4-position
5022.jpg
USA Lock Comparison - No ACC position for 1971. It also uses a different ignition switch.

4-position
* Single-sided Key, differs from door keys
* Takes small one-lug ignition switch
5-position
* Double-sided Key, same as door key
* Takes large two-lug ignition switch

48700-H1600 Early JDM with 'Garage' position and single-sided key

48700-H1600

Lock Part Numbers

STEERING LOCK ASSEMBLY
JAPAN
48700-H1600 ASS'Y LOCK, steering (3-position) (up to '71-Mar.) (Op.) ALL
* 48750-H2000 ASS'Y-SWITCH, ignition
48700-H2010 ASS'Y LOCK, steering (4-position) (from '71-Apr.) (Op.) ALL
48700-H2010 ASS'Y LOCK, steering (4-position) GX
* 48750-H1900 ASS'Y-SWITCH, ignition
48700-M1010 LOCK ASS'Y-steering [1972] GL, GX <> 48700-H2010 
** Also used by Cherry E10 <> 48700-H2020
* 48700-H2010 7510-7803
* 48700-G1060 7804-8210 S/#48700-H5010
* 48700-G1925 8211-
USA
* 48700-H1900 ASSY-LOCK STEERING $217 USD
* 48700-H1901 ASSY-LOCK,STEERING(5 POINT) 0471- 0 48700-H1900 $156 USD

Key Lock

Removable lock barrel

Standard Motor Products 1200 US-168L
21996.jpg 
Standard Motor Products US169L {#1472GAS, 88922033, E1459A} 7-tumbler
th_StandardUS-169L.jpg
AC/Delco E1499A {#88921918}

Short Type Lock
th_lock_cylinder.jpg

B210

JDM B210 steering lock looks similar to B110 version.
48700-H5000 and 48700-H5010
th_B210_lock-a.jpg th_B210_lock-b.jpg

(racer135- my RHD 1978 B120 uses a similar black 5-position key/steering lock barrel as the USA 1972-1973 mentioned earlier, albeit with a small single-lug switch with 5 terminals as pictured above. It may be exactly the same as the one above but there aren't enough photos to confirm. Also, when the start position spring failed in the switch, I replaced it with the switch from a Mazda 1000 ute I had for parts, which just happened to have the exact same switch!)

USA B210 steering lock is totally different. Clamps at mid-barrel instead of end. 48700-H6200 pictured with Ignition Switch attached.
th_US183_FULL.jpg th_US183_BRACKET.jpg th_US183_TERMINAL.jpg

Switch Part Numbers

ELECTRICAL IGNITION SWITCH
48750-H1900 for STEERING LOCK -7803
48750-E7705 ASSY-SWITCH IGNITION (5 POINT) 0471- USA 0 48750-H1900
th_48750-E7705.jpg
48750-E4700 for STEERING LOCK 7804- 
* Small type, same as 1980-1982 USA 720

1972-1973 USA
* ACDelco E1406 $38 O'Reillys
* Beck/Arnley 2011174 Rockauto $24

Interchange

Later 1200 switches interchange with Datsun B310 and several other Datsun models, but not B210.

4973.jpg Ignition Switch Comparison

  • B110 Small size ~28mm diameter
  • B110 Large size ~34mm diameter

TIP: On the back of the switch, each contact is marked ('S', 'IG', etc. molded into the plastic). Double-check before replacing to ensure they are the same.

The larger-diameter switch has two mounting lugs and is used with Keylocks that have an ACC position. 1972 and 1973 1200s use this, all the way up to 1982 B310.
20004.jpg 20002.jpg

The small-diameter switch has one bolting lug. And has only four spade terminals without ACC position. It was used on Japan 1200s (USA only for 1971).
th_48750-H1900.jpg

Beck/Arnley 2011174 Fits:

  • Subaru
    • 1982-1987 Brat
    • 1986-1987 GL
    • 1980-1984 DL
    • 1980 GLF
    • 1980 GL
    • 1980-1987 Standard
  • Datsun
    • 1968-1973 510
    • 1970-1978 240Z, 260Z, 280Z
    • 1979-1983 280ZX
    • 1972-1973 1200 (B110)
    • 1979-1982 210 (B310)
    • 1978-1981 510 (A10)
    • 1977-1981 810 (Bluebird)
    • 1982-1983 Maxima (910 Bluebird)
    • 1979-1982 310 (N10)
    • 1977-1983 200SX (S10)


ACDelco E1406 ignition switch also fits:

  • Same as Beck/Arnley 2011174 except B110 and except Subaru
  • 1979 Datsun 620
  • 1980-1982 Datsun 720

B210

B210 ignition switch does not interchange with B110 per the parts catalogs.

20007.jpg
Top: early B110. Bottom: B210
It looks like it would plug into the Small B110 harness, but is wired differently. Beware!

  • AIRTEX 1S6174
  • ACDelco E1478A Rockauto
    • Datsun
      • 1974-1978 B210
      • 1973-1976 610
      • 1975-1977 710
      • 1976-1978 F10
    • Subaru
      • 1985-1989 DL, GL
      • 1985-1987 GL-10
      • 1987 Standard

Wiring

Also see: Ignition Coil Wiring

The 1971 switch has four spade terminals. The 1972 and newer adds the "Accessory" position and so has five spade terminals.

5022.jpg
The two wires at the front of the Lock Cylinder are for the Warning Buzzer system.

North American Wiring
WB (Battery)
BWIG (ignition/Run)
BW (LW for B210)ACC (Accessory)
Not present on 1971 switch
BY (YB for B210)S (start)
BRR (resistor)

The switch in the picture with the wires has differently colored wires (WR, L, BL, BW, BY). From these colors and position, I think it is the same wiring as the B310 switch, just different colors.

ACC on the Ignition Switch feeds only the Radio and the Rear Defroster.
22163.jpg


Switch internal connections
Offno connections
AccessoryBattery (hot) to ACC
RunBattery (hot) to ACC + IG
StartBattery (hot) to IG + Resistor + Start\*
\*Starting with 1974 automatic models and all newer, ACC is also hot while in the Start position. Where do the wires go on a stock B110?
switch terminalConnects to ...
IG (ignition/run)This connects to two things:
  • Directly to Ballast Resistor (non-coil side). This is spelled "Resister" in some Nissan publications. If equipped with optional factory tachometer, this circuit goes through tachometer
  • To IG circuit of fuse box
S (start)
  • the solenoid on the starter

On automatic cars*, this goes through the "Neutral Switch".
B (battery/hot)
  • battery + terminal, through the fusible link
  • Fuse box "B" side
  • Alternator "A" large output wire
  • Voltage regulator "A" terminal
R (resistor)
  • Coil + terminal
  • Ballast resistor (coil side)
ACC (accessory)
  • Radio (through inline fuse)


Since 1971 didn't get ACC position, 1971 radios connect to fuse box L wire (always hot)

  • Optional heated rear window glass
  • Note that this circuit does NOT go to the fuse box, as does Bat and IG
\*Automatics became available in 1973 in North America.

Common Problems

Start Problems

Ever had the "sometime it doesn't operate the Starter until I turn the key back and forth a few times" problem?

This occurs because the relatively high current loads of the starter solenoid tend to burn the ignition switch Start contacts after some years. This only gets worse. You might think you could prevent this problem by using a relay. The S wire could go to to a relay, and the relay could go from the Main Fuse to the starter. The problem is if the relay sticks, you won't be able to turn it off with the key. To prevent this, you could use two relays, with the main power fed through a relay connected to the IG terminal of the switch. Then if the starter relay sticks, you could turn key to ACC or OFF to stop it.

It is easiest just to replace the switch.

Another common issue is when the key is turned to the 'start' position, and it does not spring back to the 'on' position when the key is released. The switch needs to be replaced in this situation also.

Starts but does not Run

"It will crank and catch fire when key turned to Start, but dies as soon as I release the key to the ON position"

The coil is getting Start current, but not Run current. Causes may include:

  • Ballast Resistor is burned open. It is only use to Run, but not to Start
  • Wiring is loose or bad on ballast resistor
  • Ignition Switch is bad. START position works, but ON does not

23268.jpg

Testing

You can test the ignition switch with an ohmmter, which is the most direct way. A test light will work too but needs a voltage feed.

  1. Pull the wiring connector off the back of the ignition switch
  2. Unscrew the ignition switch from bracket (early/STD 1200s) or rear of the key lock cylinder (Steering Lock 1200s)
  3. Check ohms between S and B terminals. Should be infinite ohms (no reading)

Turn switch with screwdriver to Start and hold it there. Ohms between S and B should be 0 ohms. If it does not test out correctly, get another ignition switch.

4973.jpg

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