Sunny Truck Disc Brakes

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Category: Brake System

---

Revision as of 00:10, 19 May 2012 ddgonzal (Talk | contribs) <- Previous diff		Current revision ddgonzal (Talk | contribs) (->108.5)
Line 1:		Line 1:
-	[[Category:Brake System]]	+	Sunny Truck staring in October 1989 has a disc brake system with 208mm diameter rotor and using a caliper similar to B11/N12. It fits over the stock 1990-1994 12" wheels. Compared to early 1200 disc brakes, these rotors are smaller (212 vs 208 mm) but thicker (9.5 vs 12 mm). This was also used by the Nissan 1400 LDV ([[B140]]) from 1986.
-	Sunny Truck staring in October 1989 has a disc brake system similar to B11/N12.	+
	= Overview =		= Overview =
	Single-piston calipers (sedan/coupe are double-piston)		Single-piston calipers (sedan/coupe are double-piston)
-	<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=20072 http://datsun1200.com/uploads/photos/20072.jpg]	+	<br>{{Album|20072}}
		+
		+	With two-piece brake hoses, that connect at the strut tube brackets
		+	<br>{{Album|26633}} {{Album|20073}}
		+
		+	{{Album|20075}} {{Album|20076}} {{Album|19075}}
		+
		+	Brake Hose Brackets
		+	<br>{{Album|26635}} {{Album|26636}}
		+
		+	= Measurements =
		+	ROTOR 208 mm diameter, 12 mm thick
		+	Caliper: marked 'K 36 R'
		+	Steering Arm: M10 bolts
		+	Disc spacing from caliper mount: 12mm
		+	Disc spacing from hub face: 36 mm
		+	hub face to back: 19 mm
		+	caliper bracket inner bolt spacing: 84 mm
		+	caliper bracket outer bolt spacing: 132 mm
		+
		+	Hub snout diameter 70mm
		+	Wheel hole diameter: 72 mm
		+	Mag wheel hole diameter: 71 mm
		+
		+	= Comparison =
		+	Compared to early 1200 disc brakes:
		+
		+	Early:
		+	<br>{{Album|24457}}
		+
		+	Late:
		+	<br>{{Album|24454}}
		+
		+	{{Album|24453}} {{Album|24455}} {{Album|24456}}
		+
		+	= Parts =
		+	[[Disc Brake Part Numbers]]
	41060-G1985 PAD KIT-DISC BRAKE [see below section]		41060-G1985 PAD KIT-DISC BRAKE [see below section]
Line 15:		Line 50:
	** Sentra, SR20DE 1991-1994		** Sentra, SR20DE 1991-1994
	47210-G1500 BOOSTER ASSY-BRAKE		47210-G1500 BOOSTER ASSY-BRAKE
-	40207-G1501 ROTOR-DISC BRAKE, FRONT [? mm]	+	40207-G1501 ROTOR-DISC BRAKE, FRONT [208 mm]
	41080-05A86 HARDWARE KIT-FRONT DISK BRAKE		41080-05A86 HARDWARE KIT-FRONT DISK BRAKE
	41120-01A25 SEAL KIT-DISC BRAKE		41120-01A25 SEAL KIT-DISC BRAKE
	* same as B11/VB11/B12/B13/R10/G20/M10/N12/N13		* same as B11/VB11/B12/B13/R10/G20/M10/N12/N13
		+	41151-G1500 PLATE-BAFFLE, RH
		+	41161-G1500 PLATE-BAFFLE, LH
-	[http://datsun1200.com/modules/myalbum/photo.php?lid=20073 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/20073.jpg]	+	Baffle plates (dust shields)
		+	<br>{{Album|26634}} {{AlbumH|24544|jpg|307}}
-	[http://datsun1200.com/modules/myalbum/photo.php?lid=19075 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/uploads/photos/19075.jpg]	+	== Rotors ==
		+	[[B140]] bakkie disc brake rotors are the same as stock Sunny Truck discs. Rotors were used starting from 1985, four years before the Sunny Truck was so equipped.
-	[http://datsun1200.com/modules/myalbum/photo.php?lid=20075 http://datsun1200.com/uploads/photos/20075.jpg]	+	40206-G1500 disc brake rotor
		+	* 1989-1994 Sunny Truck
		+	* 1985-2008 Nissan 1400 LDV
		+	Bosch 0 986 479 R13
		+	BD1748
		+	Outside Diameter: 207.7
		+	Spigot Diameter: 70
		+	Thickness: 12
		+	Height: 27.8
		+	Net Weight: 2.7kg
-	[http://datsun1200.com/modules/myalbum/photo.php?lid=20076 http://datsun1200.com/uploads/photos/20076.jpg]	+	{{Photo|280231.jpg}} {{Photo2|G1500.jpg}}
		+	[[B140]] Struts and disc brakes
		+	<br>{{Upload|9082_49d615303e723.jpg}}
-	= Pads =	+	== Calipers ==
		+	* Sunny Truck: Mitsubishi calipers
		+	* 1400 LDV: Girlock calipers
		+
		+	South Africa Girlock calipers
		+	<br>{{Album|11889}} {{Album|11898}} {{Album|11885}}
		+
		+	== Japan Pads ==
	41060-G1985 PAD KIT-DISC BRAKE [&#12520;&#12454; B102] B120 8910-		41060-G1985 PAD KIT-DISC BRAKE [&#12520;&#12454; B102] B120 8910-
	Unique pad; no FMSI type match		Unique pad; no FMSI type match
Line 36:		Line 93:
	Thick: 16.0 mm		Thick: 16.0 mm
-	41060-G1985 PAD KIT-DISC BRAKE [&#12520;&#12454; B102] B120 8910-	+	{{Album|24452}}
		+	<br>41060-G1985 PAD KIT-DISC BRAKE [&#12520;&#12454; B102] B120 8910-
	Aftermarket:		Aftermarket:
Line 45:		Line 103:
	Nisshinbo PF-2306		Nisshinbo PF-2306
	Sumitomo SN831		Sumitomo SN831
		+	ZJZ GDB7132
		+
		+	Kashiyama D1080-02, also fits Nissan LDV 1400
		+	<br>{{Photo|hphdc080-img600x450-13285152700gjhus87960.jpg|sightings/forum}}
	Tokico TN289 for B120 89/10-, box also says Akebono AN311, &#12459;&#12471;&#12516;&#12510; D1080-02		Tokico TN289 for B120 89/10-, box also says Akebono AN311, &#12459;&#12471;&#12516;&#12510; D1080-02
-	<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=22092 http://datsun1200.com/uploads/photos/22092.jpg]	+	<br>{{Album|22092}}
	Akebono AN-31 1K ([http://www.e-shops.jp/walk/it/101769.html AN-311K]) A311K		Akebono AN-31 1K ([http://www.e-shops.jp/walk/it/101769.html AN-311K]) A311K
-	<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=20074 http://datsun1200.com/uploads/photos/20074.jpg]	+	<br>{{Album|20074}}
	<br>Labeled "Sunny Truck" and "89,10-" and "B12T,GB12T" [sic]		<br>Labeled "Sunny Truck" and "89,10-" and "B12T,GB12T" [sic]
-	== Mystery ==	+	Marked 'Zger KA'
-	=== 109.5 ===	+	<br>{{Album|16913}}
-	Is this Sunny Truck?	+
-	* Rotor about 8"(203 mm).	+
-	*: [http://datsun1200.com/modules/myalbum/photo.php?lid=16913 http://datsun1200.com/modules/myalbum/photos/thumbs/16913.jpg]	+
-	** total width of backing plate: 4-5/16 inch (109.5 mm)	+
-	** Same as [http://www.rockauto.com/catalog/x,carcode,1269176,parttype,1000004,partGroup,14 Subaru Justy for 12" wheel]? Type 480	+
-	** not 289, 291, 311, 314	+
	=== 108.5 ===		=== 108.5 ===
-	108.5 x 40.3 mm	+	Although slightly different, FMSI D275 fits. It has very minor differences such as the shape of the bottom edge of plate.
-	* [http://datsun1200.com/modules/myalbum/photo.php?lid=17125 http://datsun1200.com/modules/myalbum/photos/thumbs/17125.jpg]	+	<br>{{Album|24458}}
-	* 108.5 mm total width x 40.3 mm x 14.7 mm thick	+
-	** ~4.272" x 1.587" x 0.579" (inch)	+
-	** 4-17/64	+
-	* Apec 379	+
-	* Interpart GBP666	+
-	** CHERRY 1.0 1.3 1.3VAN 1.5 DE 09/82 A 08/86	+
-	** CHERRY 1.5TURBO DE 09/82 A 05/84	+
-	** CHERRY 1.6 DE 09/85 A 08/86	+
-	** SUNNY 1.0 DE 06/86 A 10/88	+
-	** SUNNY 1.3 DE 05/82 A 05/89 + 1.3 KOMBI DE 05/82 A 08/90	+
-	** SUNNY 1.4 DE 10/88 A 12/90	+
-	** SUNNY 1.5 DE 05/82 A 09/88 + 1.5 KOMBI DE 09/83 A 05/86	+
-	** SUNNY 1.6 1.6COUPE DE 08/86 A 05/89	+
-	** SUNNY 1.6I 1.6I COUPE DE 10/88 A 09/90	+
-	* Lockheed/Delphi LP261	+
-	* Bendix 552206/552208	+
-	* Bosch 986469580	+
-	* Ferodo FDB293	+
-	* Lucas/TRW GDB288/GDB988	+
-	* Quinton Hazell BP229	+
-	* Nissan 41060-01A25,41060-01A85,41060-12A25,41060-13A25,41060-13A90,41060-25A25,41060-61A86,41060-62A90,41060-62A92,41060-67A90,41060-89A90,41060-89A91,DA060-13A85	+
-	* Nissan 41060-77A91AS Pulsar, carb, 1984-1985 to -0485	+
-	** Part number 41060-01A25 was superceded by part number 41060-77A91AS	+
-	* Subaru 725191220 725191631 725191990 725193121	+
-	** Justy 1984-2003 front	+
-	* USA Nissan Pulsar 1984 2BBL carbureted	+	FMSI D275, D233
-	* Nissan 41060-01A25	+	Width: 108.5 mm
		+	Height: 40 mm
		+	Thick: 15.7 mm
		+	{{Photo!|pd275.jpg}}
		+	4-17/64" = 4.266 inch = 108.3 mm
		+
		+	108.5 x 40.3 mm x 14.7 mm thick
		+	{{Album|17125}}
		+	~4.272" x 1.587" x 0.579" (inch)
		+	EUROPE
		+	* Apec 379
		+	* Interpart GBP666
		+	** CHERRY 1.0 1.3 1.3VAN 1.5 DE 09/82 A 08/86
		+	** CHERRY 1.5TURBO DE 09/82 A 05/84
		+	** CHERRY 1.6 DE 09/85 A 08/86
		+	** SUNNY 1.0 DE 06/86 A 10/88
		+	** SUNNY 1.3 DE 05/82 A 05/89 + 1.3 KOMBI DE 05/82 A 08/90
		+	** SUNNY 1.4 DE 10/88 A 12/90
		+	** SUNNY 1.5 DE 05/82 A 09/88 + 1.5 KOMBI DE 09/83 A 05/86
		+	** SUNNY 1.6 1.6COUPE DE 08/86 A 05/89
		+	** SUNNY 1.6I 1.6I COUPE DE 10/88 A 09/90
		+	* Lockheed/Delphi LP261
		+	* Bendix 552206/552208
		+	* Bosch 986469580
		+	* Ferodo FDB293
		+	* Lucas/TRW GDB288/GDB988
		+	* Quinton Hazell BP229
		+	* Nissan 41060-01A25,41060-01A85,41060-12A25,41060-13A25,
		+	41060-13A90,41060-25A25,41060-61A86,41060-62A90,41060-62A92,
		+	41060-67A90,41060-89A90,41060-89A91,DA060-13A85
		+	* Nissan 41060-77A91AS Pulsar, carb, 1984-1985 to -0485
		+	** Part number 41060-01A25 was superceded by part number 41060-77A91AS
		+	* Subaru 725191220 725191631 725191990 725193121
		+	** Justy 1984-2003 front
		+
		+	USA Nissan Pulsar 1984 2BBL carbureted
		+	* Nissan 41060-01A25
	<blockquote><hr> 41000-05A01 replaced 41060-01A25?		<blockquote><hr> 41000-05A01 replaced 41060-01A25?
	41000-05A01 BRAKE ASSY-FRONT		41000-05A01 BRAKE ASSY-FRONT
Line 102:		Line 169:
	* N12 JDM 8205-8207 E15+CD17<hr></blockquote>		* N12 JDM 8205-8207 E15+CD17<hr></blockquote>
-	** Nissan 41060 77 A91AS	+	* Nissan 41060-77A91AS
-	* WAGNER PD233/ZD233 or MX275, GUARDIAN 61233, MONROE DX275/CX275, AKEBONO ACT275, Brake Best MKD275, Raybestos RPD266M/RPD266/PGD233/RPD233, Centric 10002750, Beck/Arnley 0891243/0871243/0821243/0881243D/0881243M	+	* WAGNER PD233/ZD233 or MX275
-	** 1983 Nissan Pulsar L4 1.6 Liter Carbureted - VIN P	+	* GUARDIAN 61233
-	** 1983-1986 Nissan Pulsar NX 1.6 Liter Carbureted	+	* MONROE DX275/CX275
-	** 1987 Nissan Pulsar NX XE L4 1.6 Liter FI - VIN P (CA16DE)	+	* AKEBONO ACT275
-	** 1988-1990 Nissan Pulsar NX	+	* Brake Best MKD275
-	** 1982-1990 Nissan Sentra	+	* Raybestos RPD266M/RPD266/PGD233/RPD233
-	** 1984-1985 Nissan Stanza	+	* Centric 10002750
		+	* Beck/Arnley 0891243/0871243/0821243/0881243D/0881243M
		+	** Fits USA models:
		+	** 1983 Nissan Pulsar L4 1.6 Liter Carbureted - VIN P
		+	** 1983-1986 Nissan Pulsar NX 1.6 Liter Carbureted
		+	** 1987 Nissan Pulsar NX XE L4 1.6 Liter FI - VIN P (CA16DE)
		+	** 1988-1990 Nissan Pulsar NX
		+	** 1982-1990 Nissan Sentra
		+	** 1984-1985 Nissan Stanza
		+
		+	USA 1983 Pulsar 1.6 @ [http://www.rockauto.com/catalog/x,carcode,1382150,parttype,1684 RockAuto]
		+	* GUARDIAN 65275
		+	* RAYBESTOS SGD275M/PGD275M
		+	* WAGNER 7155A/D275/ZX275
		+	* AC/DELCO 17D275M/18028853
		+	* MONROE DX275/MX275/CMX275
		+	* AKEBONO ACT275
		+	* BECK/ARNLEY 0821243/0871243/0881243M
-		+	Centric 30002750 (300.02750) @ [http://www.rockauto.com/catalog/x,carcode,1382150,parttype,1684 RockAuto]
-	* 1983 Pulsar 1.6	+	* FMSI D275
-	*: http://www.rockauto.com/catalog/x,carcode,1382150,parttype,1000004,EPIsubcategory[235],Front%2BBrake%2BPads,partGroup,14	+	* FMSI D233
-	* BECK/ARNLEY 0821243/0871243/0881243M , GUARDIAN 65275, RAYBESTOS SGD275M/PGD275M/, WAGNER 7155A/D275/ZX275, AC/DELCO 17D275M/18028853, MONROE DX275/MX275/CMX275, AKEBONO ACT275,	+	108.5 x 40.8 x 16.0 mm
-	*: http://www.rockauto.com/catalog/x,carcode,1212758,parttype,1000004,EPIsubcategory[235],Front%2BBrake%2BPads,partGroup,14	+
-	*: 1989 Sentra 1.6	+	BECK/ARNLEY 0821243
-	*: http://info.rockauto.com/BeckArnley/0821243.jpg	+	<br>{{Photo!|0821243.jpg}}
-	* http://info.rockauto.com/Wagner/275.jpg	+
		+	Centric 300.25750
		+	<br>{{Photo|CE_30002750.jpg}}
		+
		+	= Photos =
		+	Bakkie struts transplanted into a 1200 sedan.
		+
		+	{{Album|15280}} {{Album|15281}} {{Album|15282}} {{Album|15283}} {{Album|15284}} {{Album|15285}}
		+
		+	[[Category:Brake System]]{{End}}

---

Current revision

Sunny Truck staring in October 1989 has a disc brake system with 208mm diameter rotor and using a caliper similar to B11/N12. It fits over the stock 1990-1994 12" wheels. Compared to early 1200 disc brakes, these rotors are smaller (212 vs 208 mm) but thicker (9.5 vs 12 mm). This was also used by the Nissan 1400 LDV (B140) from 1986.

Contents 1 Overview 2 Measurements 3 Comparison 4 Parts 4.1 Rotors 4.2 Calipers 4.3 Japan Pads 4.3.1 108.5 5 Photos

Overview

Single-piston calipers (sedan/coupe are double-piston)
Album 20072

With two-piece brake hoses, that connect at the strut tube brackets
Album 26633 Album 20073

Album 20075 Album 20076 Album 19075

Brake Hose Brackets
Album 26635 Album 26636

Measurements

ROTOR 208 mm diameter, 12 mm thick
Caliper: marked 'K 36 R'
Steering Arm: M10 bolts
Disc spacing from caliper mount: 12mm
Disc spacing from hub face: 36 mm
hub face to back: 19 mm
caliper bracket inner bolt spacing: 84 mm
caliper bracket outer bolt spacing: 132 mm

Hub snout diameter 70mm
Wheel hole diameter: 72 mm
Mag wheel hole diameter: 71 mm

Comparison

Compared to early 1200 disc brakes:

Early:
Album 24457

Late:
Album 24454

Album 24453 Album 24455 Album 24456

Parts

Disc Brake Part Numbers

41060-G1985 PAD KIT-DISC BRAKE [see below section]
41001-G1500 CALIPER ASS'Y-FRONT RH W/O PADS OR SHIMS [Floating caliper]
41121-05A10 PISTON-CYLINDER $31.23 [~1.8 inch (~45.2 mm)]
* USA 
** Pulsar SE 1988-1989
** NX SR20DE, w/o abs 1991-1993
** Sentra, gasoline, wagon 1988-1989
** Sentra, SR20DE 1991-1994
47210-G1500 BOOSTER ASSY-BRAKE
40207-G1501 ROTOR-DISC BRAKE, FRONT [208 mm]
41080-05A86 HARDWARE KIT-FRONT DISK BRAKE
41120-01A25 SEAL KIT-DISC BRAKE
* same as B11/VB11/B12/B13/R10/G20/M10/N12/N13
41151-G1500 PLATE-BAFFLE, RH
41161-G1500 PLATE-BAFFLE, LH

Baffle plates (dust shields)
Album 26634 Album 24544

Rotors

B140 bakkie disc brake rotors are the same as stock Sunny Truck discs. Rotors were used starting from 1985, four years before the Sunny Truck was so equipped.

40206-G1500 disc brake rotor
* 1989-1994 Sunny Truck
* 1985-2008 Nissan 1400 LDV
Bosch 0 986 479 R13
BD1748
Outside Diameter: 207.7
Spigot Diameter: 70
Thickness: 12
Height: 27.8
Net Weight: 2.7kg

B140 Struts and disc brakes
Upload click to view

Calipers

* Sunny Truck: Mitsubishi calipers
* 1400 LDV: Girlock calipers

South Africa Girlock calipers
Album 11889 Album 11898 Album 11885

Japan Pads

41060-G1985 PAD KIT-DISC BRAKE [ヨウ B102] B120 8910-
Unique pad; no FMSI type match
Width: 108.4 mm
Height: 39.5 mm
Thick: 16.0 mm 

Album 24452
41060-G1985 PAD KIT-DISC BRAKE [ヨウ B102] B120 8910-

Aftermarket:
Tokico TN289
Akebono AN-311K
Kashiyama D1080-02
NiBK PN2306
Nisshinbo PF-2306 
Sumitomo SN831
ZJZ GDB7132

Kashiyama D1080-02, also fits Nissan LDV 1400

Tokico TN289 for B120 89/10-, box also says Akebono AN311, カシヤマ D1080-02
Album 22092

Akebono AN-31 1K (AN-311K) A311K
Album 20074
Labeled "Sunny Truck" and "89,10-" and "B12T,GB12T" [sic]

Marked 'Zger KA'
Album 16913

108.5

Although slightly different, FMSI D275 fits. It has very minor differences such as the shape of the bottom edge of plate.
Album 24458

FMSI D275, D233
Width: 108.5 mm
Height: 40 mm
Thick: 15.7 mm 

4-17/64" = 4.266 inch = 108.3 mm

108.5 x 40.3 mm x 14.7 mm thick
Album 17125
~4.272" x 1.587" x 0.579" (inch)

EUROPE
* Apec 379
* Interpart GBP666
** CHERRY 1.0  1.3  1.3VAN  1.5  DE 09/82 A 08/86
** CHERRY 1.5TURBO DE 09/82 A 05/84
** CHERRY 1.6 DE 09/85 A 08/86
** SUNNY 1.0 DE 06/86 A 10/88
** SUNNY 1.3 DE 05/82 A 05/89 + 1.3 KOMBI DE 05/82 A 08/90
** SUNNY 1.4 DE 10/88 A 12/90
** SUNNY 1.5 DE 05/82 A 09/88 + 1.5 KOMBI DE  09/83 A 05/86
** SUNNY 1.6  1.6COUPE DE 08/86 A 05/89
** SUNNY 1.6I  1.6I COUPE DE 10/88 A 09/90
* Lockheed/Delphi LP261
* Bendix 552206/552208
* Bosch 986469580
* Ferodo FDB293
* Lucas/TRW GDB288/GDB988
* Quinton Hazell BP229
* Nissan 41060-01A25,41060-01A85,41060-12A25,41060-13A25,
  41060-13A90,41060-25A25,41060-61A86,41060-62A90,41060-62A92,
  41060-67A90,41060-89A90,41060-89A91,DA060-13A85
* Nissan 41060-77A91AS Pulsar, carb, 1984-1985 to -0485   
** Part number 41060-01A25 was superceded by part number 41060-77A91AS 
* Subaru 725191220 725191631 725191990 725193121
** Justy 1984-2003 front

USA Nissan Pulsar 1984 2BBL carbureted
* Nissan 41060-01A25

---

41000-05A01 replaced 41060-01A25?

41000-05A01 BRAKE ASSY-FRONT
* B11 JDM 8110-8211 E15,DIE
  AY040-NS801 PAD KIT-DISC BRAKE K10
  AY040-NS812 PAD KIT-DISC BRAKE
* M10 JDM 8208-8211 S5

* N12 JDM 8205-8207 E15+CD17

---

* Nissan 41060-77A91AS
* WAGNER PD233/ZD233 or MX275
* GUARDIAN 61233
* MONROE DX275/CX275
* AKEBONO ACT275
* Brake Best MKD275
* Raybestos RPD266M/RPD266/PGD233/RPD233
* Centric 10002750
* Beck/Arnley 0891243/0871243/0821243/0881243D/0881243M 
** Fits USA models:
** 1983 Nissan Pulsar L4 1.6 Liter Carbureted - VIN P
** 1983-1986 Nissan Pulsar NX 1.6 Liter Carbureted 
** 1987 Nissan Pulsar NX XE L4 1.6 Liter FI - VIN P (CA16DE)
** 1988-1990 Nissan Pulsar NX
** 1982-1990 Nissan Sentra
** 1984-1985 Nissan Stanza 
 
USA 1983 Pulsar 1.6 @ RockAuto
* GUARDIAN 65275
* RAYBESTOS SGD275M/PGD275M
* WAGNER 7155A/D275/ZX275
* AC/DELCO 17D275M/18028853
* MONROE DX275/MX275/CMX275
* AKEBONO ACT275
* BECK/ARNLEY 0821243/0871243/0881243M

Centric 30002750 (300.02750) @ RockAuto
* FMSI D275
* FMSI D233
108.5 x 40.8 x 16.0 mm

BECK/ARNLEY 0821243

Centric 300.25750

Photos

Bakkie struts transplanted into a 1200 sedan.

Album 15280 Album 15281 Album 15282 Album 15283 Album 15284 Album 15285 

---

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