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[Datsun 1200 encyclopedia]

Sunny Truck Disc Brakes

From Datsun 1200 Club

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Category: Brake System

Sunny Truck staring in October 1989 has a disc brake system with 208mm diameter rotor and using a caliper similar to B11/N12. It fits over the stock 1990-1994 12" wheels. Compared to early 1200 disc brakes, these rotors are smaller (212 vs 208 mm) but thicker (9.5 vs 12 mm). This was also used by the Nissan 1400 LDV (B140) from 1986.

Contents

Overview

Single-piston calipers (sedan/coupe are double-piston)
20072.jpgAlbum 20072

With two-piece brake hoses, that connect at the strut tube brackets
26633.jpgAlbum 26633 20073.jpgAlbum 20073

20075.jpgAlbum 20075 20076.jpgAlbum 20076 19075.jpgAlbum 19075

Brake Hose Brackets
26635.jpgAlbum 26635 26636.jpgAlbum 26636

Measurements

ROTOR 208 mm diameter, 12 mm thick
Caliper: marked 'K 36 R'
Steering Arm: M10 bolts
Disc spacing from caliper mount: 12mm
Disc spacing from hub face: 36 mm
hub face to back: 19 mm
caliper bracket inner bolt spacing: 84 mm
caliper bracket outer bolt spacing: 132 mm
Hub snout diameter 70mm
Wheel hole diameter: 72 mm
Mag wheel hole diameter: 71 mm

Comparison

Compared to early 1200 disc brakes:

Early:
24457.jpgAlbum 24457

Late:
24454.jpgAlbum 24454

24453.jpgAlbum 24453 24455.jpgAlbum 24455 24456.jpgAlbum 24456

Parts

Disc Brake Part Numbers

41060-G1985 PAD KIT-DISC BRAKE [see below section]
41001-G1500 CALIPER ASS'Y-FRONT RH W/O PADS OR SHIMS [Floating caliper]
41121-05A10 PISTON-CYLINDER $31.23 [~1.8 inch (~45.2 mm)]
* USA 
** Pulsar SE 1988-1989
** NX SR20DE, w/o abs 1991-1993
** Sentra, gasoline, wagon 1988-1989
** Sentra, SR20DE 1991-1994
47210-G1500 BOOSTER ASSY-BRAKE
40207-G1501 ROTOR-DISC BRAKE, FRONT [208 mm]
41080-05A86 HARDWARE KIT-FRONT DISK BRAKE
41120-01A25 SEAL KIT-DISC BRAKE
* same as B11/VB11/B12/B13/R10/G20/M10/N12/N13
41151-G1500 PLATE-BAFFLE, RH
41161-G1500 PLATE-BAFFLE, LH

Baffle plates (dust shields)
26634.jpgAlbum 26634 24544.jpgAlbum 24544

Rotors

B140 bakkie disc brake rotors are the same as stock Sunny Truck discs. Rotors were used starting from 1985, four years before the Sunny Truck was so equipped.

40206-G1500 disc brake rotor
* 1989-1994 Sunny Truck
* 1985-2008 Nissan 1400 LDV
Bosch 0 986 479 R13
BD1748
Outside Diameter: 207.7
Spigot Diameter: 70
Thickness: 12
Height: 27.8
Net Weight: 2.7kg

280231.jpg G1500.jpg

B140 Struts and disc brakes
9082_49d615303e723.jpgUpload click to view

Calipers

* Sunny Truck: Mitsubishi calipers
* 1400 LDV: Girlock calipers

South Africa Girlock calipers
11889.jpgAlbum 11889 11898.jpgAlbum 11898 11885.jpgAlbum 11885

Japan Pads

41060-G1985 PAD KIT-DISC BRAKE [ヨウ B102] B120 8910-
Unique pad; no FMSI type match
Width: 108.4 mm
Height: 39.5 mm
Thick: 16.0 mm 

24452.jpgAlbum 24452
41060-G1985 PAD KIT-DISC BRAKE [ヨウ B102] B120 8910-

Aftermarket:
Tokico TN289
Akebono AN-311K
Kashiyama D1080-02
NiBK PN2306
Nisshinbo PF-2306 
Sumitomo SN831
ZJZ GDB7132

Kashiyama D1080-02, also fits Nissan LDV 1400
hphdc080-img600x450-13285152700gjhus87960.jpg

Tokico TN289 for B120 89/10-, box also says Akebono AN311, カシヤマ D1080-02
22092.jpgAlbum 22092

Akebono AN-31 1K (AN-311K) A311K
20074.jpgAlbum 20074
Labeled "Sunny Truck" and "89,10-" and "B12T,GB12T" [sic]

Marked 'Zger KA'
16913.jpgAlbum 16913

108.5

Although slightly different, FMSI D275 fits. It has very minor differences such as the shape of the bottom edge of plate.
24458.jpgAlbum 24458

FMSI D275, D233
Width: 108.5 mm
Height: 40 mm
Thick: 15.7 mm 
pd275.jpg
4-17/64" = 4.266 inch = 108.3 mm

108.5 x 40.3 mm x 14.7 mm thick
17125.jpgAlbum 17125
~4.272" x 1.587" x 0.579" (inch)
EUROPE
* Apec 379
* Interpart GBP666
** CHERRY 1.0  1.3  1.3VAN  1.5  DE 09/82 A 08/86
** CHERRY 1.5TURBO DE 09/82 A 05/84
** CHERRY 1.6 DE 09/85 A 08/86
** SUNNY 1.0 DE 06/86 A 10/88
** SUNNY 1.3 DE 05/82 A 05/89 + 1.3 KOMBI DE 05/82 A 08/90
** SUNNY 1.4 DE 10/88 A 12/90
** SUNNY 1.5 DE 05/82 A 09/88 + 1.5 KOMBI DE  09/83 A 05/86
** SUNNY 1.6  1.6COUPE DE 08/86 A 05/89
** SUNNY 1.6I  1.6I COUPE DE 10/88 A 09/90
* Lockheed/Delphi LP261
* Bendix 552206/552208
* Bosch 986469580
* Ferodo FDB293
* Lucas/TRW GDB288/GDB988
* Quinton Hazell BP229
* Nissan 41060-01A25,41060-01A85,41060-12A25,41060-13A25,
  41060-13A90,41060-25A25,41060-61A86,41060-62A90,41060-62A92,
  41060-67A90,41060-89A90,41060-89A91,DA060-13A85
* Nissan 41060-77A91AS Pulsar, carb, 1984-1985 to -0485   
** Part number 41060-01A25 was superceded by part number 41060-77A91AS 
* Subaru 725191220 725191631 725191990 725193121
** Justy 1984-2003 front

USA Nissan Pulsar 1984 2BBL carbureted
* Nissan 41060-01A25

41000-05A01 replaced 41060-01A25?
41000-05A01 BRAKE ASSY-FRONT
* B11 JDM 8110-8211 E15,DIE
  AY040-NS801 PAD KIT-DISC BRAKE K10
  AY040-NS812 PAD KIT-DISC BRAKE
* M10 JDM 8208-8211 S5
* N12 JDM 8205-8207 E15+CD17
* Nissan 41060-77A91AS
* WAGNER PD233/ZD233 or MX275
* GUARDIAN 61233
* MONROE DX275/CX275
* AKEBONO ACT275
* Brake Best MKD275
* Raybestos RPD266M/RPD266/PGD233/RPD233
* Centric 10002750
* Beck/Arnley 0891243/0871243/0821243/0881243D/0881243M 
** Fits USA models:
** 1983 Nissan Pulsar L4 1.6 Liter Carbureted - VIN P
** 1983-1986 Nissan Pulsar NX 1.6 Liter Carbureted 
** 1987 Nissan Pulsar NX XE L4 1.6 Liter FI - VIN P (CA16DE)
** 1988-1990 Nissan Pulsar NX
** 1982-1990 Nissan Sentra
** 1984-1985 Nissan Stanza 
 
USA 1983 Pulsar 1.6 @ RockAuto
* GUARDIAN 65275
* RAYBESTOS SGD275M/PGD275M
* WAGNER 7155A/D275/ZX275
* AC/DELCO 17D275M/18028853
* MONROE DX275/MX275/CMX275
* AKEBONO ACT275
* BECK/ARNLEY 0821243/0871243/0881243M
Centric 30002750 (300.02750) @ RockAuto
* FMSI D275
* FMSI D233
108.5 x 40.8 x 16.0 mm

BECK/ARNLEY 0821243
0821243.jpg

Centric 300.25750
CE_30002750.jpg

Photos

Bakkie struts transplanted into a 1200 sedan.

15280.jpgAlbum 15280 15281.jpgAlbum 15281 15282.jpgAlbum 15282 15283.jpgAlbum 15283 15284.jpgAlbum 15284 15285.jpgAlbum 15285 

¤

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