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[Datsun 1200 encyclopedia]

Tools

(Difference between revisions)

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Category: Service Equipment

Revision as of 03:44, 16 December 2012
ddgonzal (Talk | contribs)

<- Previous diff
Current revision
ddgonzal (Talk | contribs)
(->Compression Tester)
Line 1: Line 1:
-[[Category:General Information]] 
-[[Category:Service Equipment]] 
- 
Sometimes you just need a specialty tool. It can save time, or money, or in some cases mean the difference between doing it right or wrong. Sometimes you just need a specialty tool. It can save time, or money, or in some cases mean the difference between doing it right or wrong.
-Also see: [http://www.sears.com/sr/javasr/category.do?vertical=TOOL&cat=Mechanics+Tools&BV_UseBVCookie=Yes Sears.com Mechanic's Tools]+Also see [http://www.sears.com/sr/javasr/category.do?vertical=TOOL&cat=Mechanics+Tools&BV_UseBVCookie=Yes Sears.com Mechanic's Tools]&#9729;
 + 
 += 1200 Factory Tool Kit =
 +{{SeeMainArticle|Jack#Tools|14996}}
 + 
 +{{Upload!|13022_4e05ba6b42f35.jpg}}
 + 
 += Dwell-Tachometer =
 +Older style (analog) Dwell-Tachometers are {{search|dwell+meter|inexpensive $20 up}}.
 + 
 +Analog Dwell Meter
 +* [[Ignition_Timing#Setting_Dwell|adjust 4-cylinder points]] to 49-55 degrees
 +* set [[Carburetor_Adjustment#Idle_Speed_and_Mixture_Adjustment|idle speed to 750rpm]]
 +<br>{{Album|20098}}
 + 
 += Mechanic's Coveralls =
 +Keep your beach clothes clean while working on your Nissan.
 + 
 +{{Photo|e75943705hiratukag-img600x450-11987.jpg|Datsun%201200/Parts2}}
 + 
 +Altia - A Dream With No Horizon
 +<br>{{Photo|e75943705hiratukag-img600x450-11-1.jpg|Datsun%201200/Parts2}} {{Photo|e75943705hiratukag-img600x450-11-2.jpg|Datsun%201200/Parts2}}
= Hand Tools = = Hand Tools =
Line 10: Line 28:
* Make sure to use 3/8" ratchets and sockets -- never use 1/4" tools except on the tinyest of bolts (1/4" hex head or smaller) * Make sure to use 3/8" ratchets and sockets -- never use 1/4" tools except on the tinyest of bolts (1/4" hex head or smaller)
- 
Shadetree mechanics will want a quality set of "guaranteed" tools at a budget price. Shadetree mechanics will want a quality set of "guaranteed" tools at a budget price.
* In North America, Sears Craftsman is the de facto standard for this application. They are good quality. Yes, they will occasionally break, but the guarantee and location of stores make it easy to get free replacments. * In North America, Sears Craftsman is the de facto standard for this application. They are good quality. Yes, they will occasionally break, but the guarantee and location of stores make it easy to get free replacments.
- 
Professional mechanics that get paid by the hour lose money when a tool breaks. So they are willing to pay 4-5x times the cost for "great" tools compared to "good" tools like Craftsman. The best brands include: Professional mechanics that get paid by the hour lose money when a tool breaks. So they are willing to pay 4-5x times the cost for "great" tools compared to "good" tools like Craftsman. The best brands include:
# Snap-On # Snap-On
# Mac Tools # Mac Tools
- 
The reason these are better than the more common brands include: The reason these are better than the more common brands include:
Line 25: Line 40:
* Smaller, thinner tools. * Smaller, thinner tools.
** Example: Snap-on sockets fit in tight places a Craftsman socket may not fit. In turn Craftsman socket are fairly thin and fit in a great many spots where cheap thick sockets won't. Ditto for box-end wrenches ** Example: Snap-on sockets fit in tight places a Craftsman socket may not fit. In turn Craftsman socket are fairly thin and fit in a great many spots where cheap thick sockets won't. Ditto for box-end wrenches
- 
== Sockets & Ratchets == == Sockets & Ratchets ==
* You defintely want 12-point sockets. They work much easier to fit especially where you can't see or directly reach the bolt, and so make work faster. * You defintely want 12-point sockets. They work much easier to fit especially where you can't see or directly reach the bolt, and so make work faster.
- 
* 6-point sockets are for very tight, or for worn bolt heads. Definitely always use 6-point for head bolts, lugnuts and seat belt anchor bolts -- anything that is fastened to a high torque spec. Use them anytime a bolt starts to round off. * 6-point sockets are for very tight, or for worn bolt heads. Definitely always use 6-point for head bolts, lugnuts and seat belt anchor bolts -- anything that is fastened to a high torque spec. Use them anytime a bolt starts to round off.
- 
* 6-point deep sockets are useful for aluminum wheel lugnuts and a a few other places it is almost required. * 6-point deep sockets are useful for aluminum wheel lugnuts and a a few other places it is almost required.
- 
* Metric deep sockets are nice, however not required. As an alternative, 9/16" works for 14mm, plus larger metric sizes can also be used with SAE deep sockets * Metric deep sockets are nice, however not required. As an alternative, 9/16" works for 14mm, plus larger metric sizes can also be used with SAE deep sockets
- 
Quality vs Budget tip: Quality vs Budget tip:
* Get an expensive ratchet and a budget-quality set of sockets * Get an expensive ratchet and a budget-quality set of sockets
** Ratchets break more often than sockets ** Ratchets break more often than sockets
- 
== Sizes == == Sizes ==
* Make sure to use 3/8" ratchets and sockets -- never use 1/4" tools except on the tinyest of bolts (1/4" hex head or smaller) * Make sure to use 3/8" ratchets and sockets -- never use 1/4" tools except on the tinyest of bolts (1/4" hex head or smaller)
- 
* It is a must to use 1/2" "breaker bar" and sockets on high-torque bolts of 3/4" or larger. * It is a must to use 1/2" "breaker bar" and sockets on high-torque bolts of 3/4" or larger.
- 
== Wrenches == == Wrenches ==
* Combo wrenches are recommended. These have one box-end and one open-end: * Combo wrenches are recommended. These have one box-end and one open-end:
-*: +*: {{Photo|interlocking_combo_wrenches.jpg|sightings/forum}}
- +
* On a car, never use a monkey wrench -- throw those aways * On a car, never use a monkey wrench -- throw those aways
- 
* Don't use a crescent wrench except for very small bolts, 8mm (5/16") or smaller -- say a 4" crescent. * Don't use a crescent wrench except for very small bolts, 8mm (5/16") or smaller -- say a 4" crescent.
- 
* For 1/2" or larger bolt heads that you can't get a socket on, use Vice-grips, preferably genuine Vice-grip brand. * For 1/2" or larger bolt heads that you can't get a socket on, use Vice-grips, preferably genuine Vice-grip brand.
 +=== Flare Wrench ===
 +For safely removing flare nuts without damage. For brakes lines and hydraulic clutch lines. 10 mm is the size used by Datsun 1200.
 +
 +{{Album|26150}}
 +
 +=== Locking Pliers ===
 +For removing rounded-off nuts or grabbing stubborn screw by the head, use locking pliers.
 +
 +{{Album|26151}}
 +
 +=== Carburetor Wrench ===
 +For removing that pesky carb nut next to the rocker cover, cut a 10 mm wrench in half.
 +
 +{{Album|25873}}
 +
 +=== Engine Mount Wrench ===
 +For removing the nut on the bottom of the [[Engine Mounts]], cut a 12 mm wrench in half.
 +
 +{{Album|4689}}
 +
 +=== Oil Filter Wrench ===
 +{{Photo!|filter-wrench.jpg}} {{Album|25711}}
=== Torque Wrench === === Torque Wrench ===
-http://upload.wikimedia.org/wikipedia/commons/thumb/8/81/Torque_wrench_side_view_0691.jpg/180px-Torque_wrench_side_view_0691.jpg +{{wiki|Torque wrench}} is used to tighten bolts to the exact specification, thus preventing over-tightening or under-tightening. Cost: {{search|torque+wrench|$25 and up}}.
-http://upload.wikimedia.org/wikipedia/commons/thumb/e/ee/Torque_wrench_reading_view_0688.jpg/180px-Torque_wrench_reading_view_0688.jpg+Inexpensive beam-and-pointer type
 +<br>{{Album|4204}} {{wikiFile|8/81|Torque_wrench_side_view_0691.jpg}}
-[[wikipedia:Torque_wrench|Torque Wrench]]+Top scale: [[Nm|Newton Meters]], bottom scale: Inch Pounds
 +<br>{{wikiFile|e/ee|Torque_wrench_reading_view_0688.jpg}}
-= Compression Tester =+{{web|www.hotrod.com/techarticles/41998/index4.html|Hot Rod Magazine Tech Articles - Torque-Wrench Calibration}}
-See: [[Engine compression test]] for how to use it.+<blockquote>if you use a clicker-type wrench, always return it to the lowest setting on the scale after use. That relieves tension on the internal spring, maintaining its accuracy over a longer period</blockquote>
-http://www.harborfreight.com/cpi/photos/92700-92799/92720.gif+<blockquote>If you use your torque wrench often, it should be calibrated at least once a year.</blockquote>
-[http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=92720 harborfreight.com]+== Grease Gun ==
 +For chassis lube
-This kind has both a screw-in fitting and a push-in fitting. With the long part you push it into the spark plug hole, then crank the engine. +{{Album|11925}}
-With the screw-in fitting it is easier (you don't have to hold it in place). You can usually place the gauge on the engine top and view it through the windshield while sitting in the the driver's seat.+= Ball Stud Puller =
 +For [[balljoints]] and [[Steering Linkage]] ball studs.
-= Vacuum Gun =+Purpose-made ballstud puller
 +<br>{{Album|5599|jpg|256}}
 + 
 += Body Rotisserie =
 + See Main Article: [[Spit]]
 + 
 += Calipers =
 +Calipers are used to measure diameter. You can also measure width to a far more precise degree than a tape measure.
 + 
 +Dial calipers are only $20. Precise enough for 99% of all uses, short of measuring internal engine clearances. A quality plastic one is inexpensive yet with high accuracy. Stainless versions are expensive yet stay cleaner and may last longer.
 +<br>{{wikiFile|9/96|Dial_calipers.jpg}}
 + 
 +Vernier Calipers are necessary for higher precision, such as measuring internal engine clearances down to thousands of a millimeter.
 +<br>http://upload.wikimedia.org/wikipedia/commons/thumb/f/f6/Vernier_caliper.svg/400px-Vernier_caliper.svg.png
 + 
 += Diagnostic Tools =
 +Save time and money by determining the real problem before buying parts.
 + 
 +== Compression Tester ==
 +{{SeeEx|Engine_compression_test#Overview|how to use it a compression tester}}
 + 
 + Price Search: {{search|compression+tester|compression tester}}
 + 
 +[http://www.summitracing.com/parts/sum-900009 $23 USD - Summit Racing.com 2023]
 +<br>{{UploadPost|174_644839b255c0b.jpg|497643|was=Photo\sum-900009_compression_tester.jpg\sightings/forum}}
 + 
 +I find that the kind with the screw-in fitting is much easier to use &mdash; you don't have to hold it in place. You can place the gauge on the engine top and view it through the windshield while sitting in the driver's seat.
 + 
 +== Vacuum Gauge ==
 +For testing running engine vacuum and for testing fuel pump pressure.
 + 
 +{{search|diagnostic+vacuum+gauge|diagnostic vacuum gauge}} $15-$30 USD
 + 
 +Engine Vacuum/Fuel Pump Tester
 +<br>{{Photo|gauge.jpg}}
 +<br>This particular gauge reads in [[mmHg|Inches]] (and fuel pressure in Pounds)
 +
 + 0-10: RED
 + [[Camshaft_Timing|late valve timing]] or [[Vacuum_Leaks|manifold leak]]
 + 10-14" LOW maybe a small [[Vacuum_Leaks|vacuum leak]]?
 + 14-18" LATE [[Ignition_Timing|IGN. TIMING]]
 + 18-22" NORMAL
 + 22-30" maximum, not usually seen on a gasoline engine
 + 
 +== Vacuum Gun ==
About $40 to $50 at http://sears.com. Easiest way to test for [[Vacuum Leaks]] About $40 to $50 at http://sears.com. Easiest way to test for [[Vacuum Leaks]]
-MityVac Automotive Vacuum Test and Bleed Kit + MityVac Automotive Vacuum Test and Bleed Kit
 + {{Photo!|mityvac.jpg|sightings/forum}}
 + 
 +== Fuel Pressure Tester ==
 +See main article: [[Fuel pump pressure test]]
 + 
 +== Cooling System Tester ==
 + See main article: [[Cooling System Pressure Test]]
 + {{Album!|26907}}
 + 
 +== Colortune ==
 +Combustion inspector
 + 
 +{{Album|16515}}
 + 
 += Engine Stand =
 +Generic common engine stands work with A-series engines too
 +<br>{{Album|8359}}
 + 
 +Custom A-series engine stand/rebuild stand
 +<br>{{Album|24269}} {{Thumb|24264}} {{Thumb|24265}} {{Thumb|24266}}
 + 
 +A-series display stand
 +<br>{{UploadPost|174_588dc255892a8.jpg|483590}} {{UploadPost|174_588dc26e70a4e.jpg|483590}}
 + 
 +Running Stand
 +<br>{{Album|7164}} {{Album|7164}}
 + 
 +{{Album|7163}} {{Album|7165}} {{Album|5374}}
 + 
 += Battery Tools =
 +Terminal cleaner - see [[Battery Maintenance]]
 +<br>{{Photo|battery_cable_cleaner.jpg|sightings/forum}}
 + 
 += Spring Compressor =
 +[http://www.google.com/search?hl=en&tbm=shop&q=valve+spring+compressor Valve Spring Compressor Search as inexpensive as $16]
 + 
 +Valve Spring Compressor
 +<br>{{PhotoTh|post-29209-0-45244300-1335241865.jpg}}
 + 
 +On-Engine Valve Spring Compressor
 +<br>{{Album|7342|width=SM}} {{Album|7343|width=SM}}
 + 
 +G-Clamp (C-Clamp) can work in a pinch:
 +<br>{{PhotoPost|G-Clamp.jpg|428618|sightings/forum}}
 + 
 +OHV Valve Spring Compressor Balkamp 7769094 at http://napaonline.com
 +<br>{{Photo!|Spring_Compressor_7769094.jpg|sightings/forum}|width=256}
 + 
 + Also See: [[Valve_Seals#Remove_Valve_Springs|Valve Spring Removal/Installation]]
 +<br>{{Album!|23648}}
 + 
 += Leaf Spring Compressor =
 +<br>{{Album|18678}}
-http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/mityvac.jpg+= Strut Spring Compressor =
 +http://www.napaonline.com from $34
 +<br>{{Photo!|NWMDC.jpg}}
 +[[Category:Service Equipment]]{{End}}

Current revision

Sometimes you just need a specialty tool. It can save time, or money, or in some cases mean the difference between doing it right or wrong.

Also see Sears.com Mechanic's Tools

Contents

1200 Factory Tool Kit

See Main Article: Jack#Tools
14996.jpg

13022_4e05ba6b42f35.jpg

Dwell-Tachometer

Older style (analog) Dwell-Tachometers are inexpensive $20 up.

Analog Dwell Meter


20098.jpgAlbum 20098

Mechanic's Coveralls

Keep your beach clothes clean while working on your Nissan.

e75943705hiratukag-img600x450-11987.jpg

Altia - A Dream With No Horizon
e75943705hiratukag-img600x450-11-1.jpg e75943705hiratukag-img600x450-11-2.jpg

Hand Tools

Just starting out? Get a cheap $10 socket set. Yes it will break sooner or later, but you'll learn a lot. And if you don't stick with "wrenching" you haven't spent too much

  • Make sure to use 3/8" ratchets and sockets -- never use 1/4" tools except on the tinyest of bolts (1/4" hex head or smaller)

Shadetree mechanics will want a quality set of "guaranteed" tools at a budget price.

  • In North America, Sears Craftsman is the de facto standard for this application. They are good quality. Yes, they will occasionally break, but the guarantee and location of stores make it easy to get free replacments.

Professional mechanics that get paid by the hour lose money when a tool breaks. So they are willing to pay 4-5x times the cost for "great" tools compared to "good" tools like Craftsman. The best brands include:

  1. Snap-On
  2. Mac Tools

The reason these are better than the more common brands include:

  • Higher strength. In general, they are less likely to break
  • Smaller, thinner tools.
    • Example: Snap-on sockets fit in tight places a Craftsman socket may not fit. In turn Craftsman socket are fairly thin and fit in a great many spots where cheap thick sockets won't. Ditto for box-end wrenches

Sockets & Ratchets

  • You defintely want 12-point sockets. They work much easier to fit especially where you can't see or directly reach the bolt, and so make work faster.
  • 6-point sockets are for very tight, or for worn bolt heads. Definitely always use 6-point for head bolts, lugnuts and seat belt anchor bolts -- anything that is fastened to a high torque spec. Use them anytime a bolt starts to round off.
  • 6-point deep sockets are useful for aluminum wheel lugnuts and a a few other places it is almost required.
  • Metric deep sockets are nice, however not required. As an alternative, 9/16" works for 14mm, plus larger metric sizes can also be used with SAE deep sockets

Quality vs Budget tip:

  • Get an expensive ratchet and a budget-quality set of sockets
    • Ratchets break more often than sockets

Sizes

  • Make sure to use 3/8" ratchets and sockets -- never use 1/4" tools except on the tinyest of bolts (1/4" hex head or smaller)
  • It is a must to use 1/2" "breaker bar" and sockets on high-torque bolts of 3/4" or larger.

Wrenches

  • Combo wrenches are recommended. These have one box-end and one open-end:
    interlocking_combo_wrenches.jpg
  • On a car, never use a monkey wrench -- throw those aways
  • Don't use a crescent wrench except for very small bolts, 8mm (5/16") or smaller -- say a 4" crescent.
  • For 1/2" or larger bolt heads that you can't get a socket on, use Vice-grips, preferably genuine Vice-grip brand.

Flare Wrench

For safely removing flare nuts without damage. For brakes lines and hydraulic clutch lines. 10 mm is the size used by Datsun 1200.

26150.jpgAlbum 26150

Locking Pliers

For removing rounded-off nuts or grabbing stubborn screw by the head, use locking pliers.

26151.jpgAlbum 26151

Carburetor Wrench

For removing that pesky carb nut next to the rocker cover, cut a 10 mm wrench in half.

25873.jpgAlbum 25873

Engine Mount Wrench

For removing the nut on the bottom of the Engine Mounts, cut a 12 mm wrench in half.

4689.jpgAlbum 4689

Oil Filter Wrench

filter-wrench.jpg 25711.jpgAlbum 25711

Torque Wrench

Torque wrench is used to tighten bolts to the exact specification, thus preventing over-tightening or under-tightening. Cost: $25 and up.

Inexpensive beam-and-pointer type
4204.jpgAlbum 4204 400px-Torque_wrench_side_view_0691.jpgWIKI click for photo

Top scale: Newton Meters, bottom scale: Inch Pounds
400px-Torque_wrench_reading_view_0688.jpgWIKI click for photo

Hot Rod Magazine Tech Articles - Torque-Wrench Calibration

if you use a clicker-type wrench, always return it to the lowest setting on the scale after use. That relieves tension on the internal spring, maintaining its accuracy over a longer period
If you use your torque wrench often, it should be calibrated at least once a year.

Grease Gun

For chassis lube

11925.jpgAlbum 11925

Ball Stud Puller

For balljoints and Steering Linkage ball studs.

Purpose-made ballstud puller
5599.jpgAlbum 5599

Body Rotisserie

See Main Article: Spit

Calipers

Calipers are used to measure diameter. You can also measure width to a far more precise degree than a tape measure.

Dial calipers are only $20. Precise enough for 99% of all uses, short of measuring internal engine clearances. A quality plastic one is inexpensive yet with high accuracy. Stainless versions are expensive yet stay cleaner and may last longer.
400px-Dial_calipers.jpgWIKI click for photo

Vernier Calipers are necessary for higher precision, such as measuring internal engine clearances down to thousands of a millimeter.
400px-Vernier_caliper.svg.png

Diagnostic Tools

Save time and money by determining the real problem before buying parts.

Compression Tester

Price Search: compression tester

$23 USD - Summit Racing.com 2023
174_644839b255c0b.jpgPost 497643

I find that the kind with the screw-in fitting is much easier to use — you don't have to hold it in place. You can place the gauge on the engine top and view it through the windshield while sitting in the driver's seat.

Vacuum Gauge

For testing running engine vacuum and for testing fuel pump pressure.

diagnostic vacuum gauge $15-$30 USD

Engine Vacuum/Fuel Pump Tester
gauge.jpg
This particular gauge reads in Inches (and fuel pressure in Pounds)

 0-10: RED
       late valve timing or manifold leak
10-14" LOW maybe a small vacuum leak?
14-18" LATE IGN. TIMING
18-22" NORMAL
22-30" maximum, not usually seen on a gasoline engine

Vacuum Gun

About $40 to $50 at http://sears.com. Easiest way to test for Vacuum Leaks

MityVac Automotive Vacuum Test and Bleed Kit
mityvac.jpg

Fuel Pressure Tester

See main article: Fuel pump pressure test

Cooling System Tester

See main article: Cooling System Pressure Test
26907.jpg

Colortune

Combustion inspector

16515.jpgAlbum 16515

Engine Stand

Generic common engine stands work with A-series engines too
8359.jpgAlbum 8359

Custom A-series engine stand/rebuild stand
24269.jpgAlbum 24269 24264.jpgAlbum click to view 24265.jpgAlbum click to view 24266.jpgAlbum click to view

A-series display stand
174_588dc255892a8.jpgPost 483590 174_588dc26e70a4e.jpgPost 483590

Running Stand
7164.jpgAlbum 7164 7164.jpgAlbum 7164

7163.jpgAlbum 7163 7165.jpgAlbum 7165 5374.jpgAlbum 5374

Battery Tools

Terminal cleaner - see Battery Maintenance
battery_cable_cleaner.jpg

Spring Compressor

Valve Spring Compressor Search as inexpensive as $16

Valve Spring Compressor
post-29209-0-45244300-1335241865.jpg

On-Engine Valve Spring Compressor
7342.jpgAlbum 7342 7343.jpgAlbum 7343

G-Clamp (C-Clamp) can work in a pinch:
G-Clamp.jpgPost click for topic

OHV Valve Spring Compressor Balkamp 7769094 at http://napaonline.com
{{Photo!|Spring_Compressor_7769094.jpg|sightings/forum}|width=256}

Also See: Valve Spring Removal/Installation


23648.jpg

Leaf Spring Compressor


18678.jpgAlbum 18678

Strut Spring Compressor

http://www.napaonline.com from $34
NWMDC.jpg 

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