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Revision as of 02:26, 23 January 2015

The Datsun 1200 used a leaf-sprung live axle. The complete assembly (housing, differential, etc.) is known as the Rear Axle Assembly.

Terminology

Rear Axle Assembly is the complete assembly (housing, differential, etc.)

Gear Carrier Assembly is also known as the "center section" or "pumpkin"

Gear Carrier aka "center" (not to be confused with "center section")

Differential Assembly, open type with differential gears visible

Differential Assembly, limited slip type

Ring & Pinion (R&P) also known as Crown Wheel & Pinion (CWP)

Overview

1200 cars use an H145 differential in the axle housing. This is a Hitachi design with 145mm ring gear (5.71 inch). It is a lightweight unit suitable to handle the torque from an A12 engine. Light weight is good, remember that heavy parts take more horsepower to accelerate.

All Datsun 1200 utes (trucks) used the stronger and bigger rear axle assembly. The housing in beefier as is the H165 differential. The axle tube are larger diameter, but the overall assembly is the same width.

H145 vs H165

Sedan vs Coupe: sedans have a shock bracket welded to the axle housing, which coupe housings lack:

Borg Warner Model 60

Australian-assembled B110 sedans used a Borg Warner Model 60 rear axle, starting in Late 1971.

See main article: Borg Warner Differential

Differential

The Differential is the part in the center of the Rear Axle assembly. Also known as the "Gear carrier assembly", "pumpkin", "center" or "diff head". It has two purposes: 1) reduce the speed ("rear gearing") and 2) equalize power distribution to left and right wheels even when turning corners (differential).

The gear reduction is accomplished by the Ring & Pinion gearset a.k.a. (Crown Ring and Pinion (CRP). The differential action is enabled by the spider gears.

See main articles: H145 and H165

Specifications

Also see: Rear Suspension Specifications

3.90:1 ratio - sedans and coupes
4.11:1 ratio - VB110 wagons with aluminum gear case
4.11:1 ratio - B120 Truck H165
Ring gear diameter: 145mm (5.71 inch)
Torque Rating: about 100 lb. ft.
Axle assembly width: 1305 mm drum-to-drum

Weight

H145: 42kg
H165: 52kg

Best Ratio

1200 sedans and coupe come with 3.90 ratio. This is the best all-around ratio for the stock-diameter tires, balancing enough torque for take-off with increased fuel-economy. Top speed is 90 mph with the 3.90 ratio and is HP limited. Fitting a higher gear (such as 3.70) will lower top speed as the engine won't be able to reach peak power. However, 3.70 will return increase fuel economy.

The Datsun 1200 truck comes with a 4.11 ratio for extra torque taking off and pulling loads up hills. This is excellent for acceleration, but lower fuel economy. It doesn't make the engine rev too high -- rest assured, the A12 engine can run at 110 kph all day long even with the 4.11 gears. Top speed is 85 mph with the 4.11 ratio.

Or you can change the gears. Read this discussion: starting at Post 11.

The Datsun 1200 Ute/Pickup uses the H165 gears. See H165 for more information about ratios and donor cars.

Maintenance

The stock Datsun 1200 differential is a reliable, long lasting part behind an A12 or A13 engine. The ute version is strong enough for 1.8 liter engines.

As long as it doesn't run dry on gear lube it will usually last forever. So check it every few months for signs of leaking.
The only common maintenance is to pack the rear wheel bearings every two years or so. This will also keep the bearings quiet and reduce gear lube leakage into the brake area.

Differential Lubricant

Since the differential is a typical hypoid-gear unit, you can use any lubricant designed for such:

the traditional "90 weight" gear oil
Better: 75W-90 multiweight
Best: the newer 75W-140 or 85W-140 multi-weight gear oil

For maximum fuel economy, use a modern multi-weight gear oil. Otherwise use this chart to select a single-weight oil:

1972 Nissan Specification
* API GL-4 
* MIL-L-2105

Such as:
* Chevron Multiservice Gear Lub. 75,80,90,140
* Esso Gear Oil GP 80,90,140
* Mobil Mobilube EP or GX 80-90,90,140
* Shell Spirax 75EP,80EP,90EP,140EP
* Sunoco Multipurpose Gear Lub. GL-4 80,90,140
* Texaco Universal Gear Lub. EP 80,90,140

1972 USA Owners manual (Page 23)

Recommended Lubricants

GL-4 vs GL-5

The differential can use a GL-4 oil, same as the transmission lube.

GL-5 is now recommmended for the differential, but should not be used in the gearbox unless it is marked both GL-4 AND GL-5.

Nissan 1981 Specification
* API GL-5

LSD

For differentials equipped with a Limited Slip unit, use only gear lubricant designed for LSD. Specifically, that is APL-GL5 gear oil.

Leaf Spring Mounting

Sedan, Coupe, Wagon and Ute (Truck) all have different mounting points. See Leaf Springs

Swapping

Datsun 1200 Coupe, sedan, van, and ute housing are all just slightly different.

discussion in main forum

Sedan axle housing has no welded-on leaf perches. The others do. Plus other small differences.

Ute has larger diameter axle housings, requiring larger u-bolts and spring plates
Ute has H165 diff, which uses a different tailshaft

Brake line splitter is on left side of RHD coupe & sedan
Brake line splitter is near center of LHD coupe & sedan and RHD truck

RHD car
46313-18000 CONNECTOR-3 way brake tube
46290-H1000 ASS'Y-TUBE, rear brake (R.H.) Sedan <> 46290-H5001
46290-H1401 ASS'Y-TUBE, rear brake (R.H.) Van, Coupe > 46290-H1400 (to '73-3)
46201-89918 ASS'Y-HOSE, brake rear (l=330)

LHD car
46313-18000 CONNECTOR-3WAY REAR
02463-13200 CONNECTOR-3WAY REAR 46313-18000
 46290-H5501 ASSY-TUBE REAR BRAKE RH COUPE 0673- 5 46290-H1001
 46290-H7301 ASSY-TUBE REAR BRAKE RH COUPE 0673- 5 46290-H5501
 46290-H1000 ASSY-TUBE REAR BRAKE RH SEDAN COUPE <> 46290-H1001
 46290-H5001 ASSY-TUBE REAR BRAKE RH SEDAN 0673-0473 5 46290-H1001
 46290-H7201 ASSY-TUBE REAR BRAKE RH SEDAN 0673-0473 5 46290-H5001
46310-H5501 ASSY-TUBE REAR BRAKE LH COUPE 0673- 5 46310-H1001
46310-H5001 ASSY-TUBE REAR BRAKE LH SEDAN 0673-0672 5 46290-H1001
46310-H1000 ASSY-TUBE REAR BRAKE LH SEDAN COUPE -473
46310-H1001 ASSY-TUBE REAR BRAKE LH SEDAN COUPE 0573- <> 46310-H1000
46201-89918 ASSY-HOSE BRAKE REAR L=330 <> 46201-H7200

Pinion Snubber

The Torque Arrester (pinion snubber) is a rubber bumper that prevents the differential from rotating too much under torque input.

Only used by Sedan and Coupe.

55350-H1000 APRESTER-TORQUE REAR SPRING

Torque Arrester

Bump Stop

Coupe, wagon and pickup have bump stops on the top of the axle tube.

Sedan has Bump Stops in the Shock absorbers:

See main article: Shock absorbers

Axles

Datsun 1200 -- both car H145 and truck H165 -- uses 23-spline axles. The truck axles are a larger diameter and so they do not interchange.

See main article: Axle Shaft

Part Numbers

See the various related articles such as:

Limited Slip

Datsun 1200 was not offered with a limited-slip differential, however Datsun Competition sold an LSD for the H145. This part is NLA, however it may be found occasionally in specialty shops or on eBay.

See main article: Limited Slip

Rear Axle Removal

To remove the rear axle assembly from the vehicle:

Disengage from tail shaft
Disengage hand brake cable from the adjustment block near the front of the diff
Drain the diff oil
Disengage the brake line which is in front of the diff
Remove drums
Remove the handbrake cable by taking out the pins at the ends
Remove the U-bolts that hold the axle main body to the springs
Take out the whole thing and clean it up

rear axle

Axle Shaft Removal

See main article: Axle Shaft

Axle Bearing Removal

See main article: Axle Shaft

Axle Bearing Installation

See main article: Axle Shaft

Axle Shaft Installation

See main article: Axle Shaft

Photo Index

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Rear Axle