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Revision as of 07:01, 2 July 2010

Disc

A traditional dry clutch disc is used. It is larger than the Datsun 1000 disc. You can use any disc for A12, A13, A14 or A15.

* C010M-C9900VW Clutch Disc $92.83 USD
* SIZE OD: 7 1/8 inch (180 mm)
* shaft Size: 13/16 (20.6 mm)
* shaft TEETH: 18

Part Numbers

http://www.rockauto.com

* 30100-H1001 ASS'Y-DISC, clutch (AKEBONO-A50)
* 30100-H1002 ASS'Y-DISC, clutch (ATSUGI-HT50-17)
* 30100-H1003 ASS'Y-DISC, clutch (to '73-8) B120
* 30100-H5001 ASS'Y-DISC, clutch (from '73-9) B120
* 30100-H1004 ASS'Y-DISC, clutch (HT50S-17)
* C010M-C9900VW Clutch Disc $92.83 USD
** superceded 30100-H5000, 30100-H5001, 30100-H5200, 30100-H8900
** 30100-H5000 DISC ASS'Y, clutch (HT50S) B210 A12
** 30100-H5001 DISC ASS'Y, clutch (A50) B210 A12
** 30100-H5001 ASSY-DISC CLUTCH (180CBL A50) -0374 B210 A13
** 30100-H5200 ASSY-DISC CLUTCH (C180 CBL, H-PA) FOR SE 0474- B210 A14, LATE A13
** 30100-H8900 DISC ASSY-CLUTCH (180CBL H-PA B310
*** superceded 30100-H5200
** 30100-H5000 DISC ASSY-CLUTCH (180CBL H-PA 0879- B310 A12
** 30100-H5001 DISC ASSY-CLUTCH (180CBL A50 0879- B310 A14,A15
** 30100-H5000 DISC ASSY-CLUTCH (180CBL HT50S-17) A12S,A13S B310 JDM
** 30100-H5001 DISC ASSY-CLUTCH (180CBL A50) A14S B310 JDM
** 30100-H5200 DISC ASSY-CLUTCH (180CBL) MT -7905 B310 JDM
** 30100-H8900 DISC ASSY-CLUTCH (180CBL HA605) 7906- S,K.A14.MT, V.A14S+A15.MT B310 JDM
* 30100-H5001 DISC ASSY-CLUTCH 180CBL A50 7510-8408 B120
* 30100-G2600 DISC ASSY-CLUTCH 8409-8701 B120
* 30100-G1901 DISC ASSY-CLUTCH 8701-8712 B120
* 30100-G1902 DISC ASSY-CLUTCH 8712- B120
* 30100-G1908
* C010M-18085
* C0100-50A00
* C0100-50A01

Specifications

Type: F180DC
* SIZE OD: 7 1/8
* SPLINE TEETH: 18T
* SPLINE DIAMETER: 13/16 (20.6 mm)

* Thickness: 7.6 to 8.0 mm (0.2992 to 0.3150 inch)
* Thickness (compressed): 6.7 to 7.0 mm (0.2638 to 0.2756 inch)
* Facing size: 180 x 125 x 3.5 mm (7.09 x 4.92 x 0.140 inch)
* Total Friction Area: 264 square cm (40.92 square inch)
* Allowable minimual rivet depth: 0.3 mm (0.0118 inch)
* Allowable facing run-out: 0.5 mm (0.0197 inch) at radius 85 mm
* Allowable free play of spline: 0.4mm (0.0157 inch)
* Number of torsion spring: 6

Service Specifications:
* Deflection limit: 0.5 mm at 85 mm radius
*: 
* Height Diagphragm spring end: 29-31 mm at 62 mm diameter
*: 
* Facing depth to rivets: 0.3 mm or better
*:

B210 A13: 180CBL (interchangeable with B110)
Facing material: HT50S-17 or A150
Noise tranmission improvements:
* two types of torsion springs. Three of them have a gap
* springs are stronger
* Chrome-plated splines
* Thickness Free: 8.45 - 9.15 mm (0.3327 - 0.3602 inch)
* Thickness Installed: 7.6 - 8.0 mm (0.299 - 0.315 inch)
* Maximum backlash of spline at disc edge: 0.4mm (0.0157 inch)
B210 A14: 
* Facing material: A50 only

B310
Type: 180CBL
Thickness Free: 8.5 - 9.2 mm (0.335 - 0.362 inch)
Thickness Installed: 7.6 - 8.0 mm (0.299 - 0.315 inch)

Clutch Cover

Be sure to get a Datsun 1200-spec cover (pressure plate) for easy clutch operation. Aftermarket clutches may be much heavier duty, requiring increased pedal effort and (possibly) premature wear of the clutch cable. This cover is NLA is United States, and most/all aftermarket covers are A14-specification. Nissan says the A14 cover is safe to use with hydraulic clutch 1200s.

Type: C180S (for A12,A13,A14,A15,A12A except FWD)
* Also fits E13,E15S,E16,CD17 FWD to 1986, including N10 310/Pulsar and B11 Sentra/Sunny

Tightening Torque
* Clutch cover bolts: 1.5 - 2.2 kg-m (10.8 - 15.9 ft. lb.)
* 1974 & up: 12-15 ft. lb.

Clamping Force
* Datsun 1200: ? pounds
* B210 A12: 616 pounds
* B210 A13: 694 pounds
* B210 A14: 794 pounds
* B310 A12A: 573-684 pounds
* B310 14/A15: 739-849 pounds

Part Numbers

BOLTS - Same as L20B, Z-series, SD-series, E-series, CA-series
* 30223-E4100 SCREW-cap. clutch cover to flywheel (6) $4.87 USD
** USA supercedes 01121-00402
* 01121-00402 SCREW-CLUTCH COVER CAP TO FLYWHEEL(M8X  0580-
** JDM supercedes 30223-E4100
* 01121-00772 BOLT 8504- B120
* 08915-23810 WASHER-lock

COVER
* 30210-H1001 ASS'Y-COVER, clutch (ATSUGI)
* 30210-H1002 ASS'Y-COVER, clutch (ATSUGI)
* 30210-H1003 COVER ASS'Y-clutch (ATSUGI)
* 30210-H6200 ASSY-COVER CLUTCH -1073 B210 with A13 [694 pounds]
* C0210-H3120 Clutch Cover $112.63 USD
** superceded 30210-H5000, 30210-G1002, 30210-N1600
** 30210-H5000 COVER ASS'Y-clutch (ATSUGI) (from '72-11)
** 30210-H5000 COVER ASS'Y-clutch (ATSUGI) B210 with A12
** 30210-G1002 ASSY-COVER CLUTCH (C-180S 315K 1173-0874 B210 with A14 [794 pounds]
** 30210-N1600 ASSY-COVER CLUTCH (C-180S 360K -0974 B210 with A14
** 30210-H5000 COVER ASSY-CLUTCH CAN,A12 1278- B310,
** 30210-H5000 COVER ASSY-CLUTCH USA,A12 0879- B310
** 30210-N1600 COVER ASSY-CLUTCH MANUAL(A14,A15) B310 USA
** 30210-H5000 COVER ASSY-CLUTCH A12.MT,A12S,A13S (C180S 280KG) B310 JDM
** 30210-N1600 COVER ASSY-CLUTCH A14.MT,V.A14S+A15.MT (C180S 360KG) B310 JDM
* 30210-G1001 COVER ASS'Y-clutch (to '72-10) B120 
** replaced 30210-G1000 COVER ASS'Y-clutch B120
* 30210-G1002 COVER ASS'Y-clutch (from '72-11) B120
* 30210-H5000 COVER ASSY-CLUTCH C180S 250KG 7510-8903 B120
* 30210-H5005 COVER ASSY-CLUTCH 8903-9307 B120
* 30210-H5004 COVER ASSY-CLUTCH 9307- B120

Clutch Release Bearing

release bearing, throwout bearing

Ball Bearing Bore=1.5748" Outer Diameter=2.8898" Width=0.752"
BCA 01576 $21.89
TIMKEN DNB01576C

Specifications

release bearing, throwout bearing

Bore = 1.5748
Outer Diameter = 2.8898
Width = 0.752

Part Numbers

Bearing and spring are same: B110, B120, B210, B310 regardless of engine or tranmission type. RHD and LHD are the same.

30533-H1001 SPRING-RETURN CLUTCH RELEASE
30502-21000 BEARING-CLUTCH RELEASE
- SKF N2106,N3048$32
- BCA/National 01576
- Timken DNB01576C $22

Bearing interchange:

1971 - 1973 Datsun 1200
1974 - 1978 B210
1979 - 1982 B310
1977 - 1988 200SX
1989 - 1990 240SX
1994 - 1998 240SX
1975 - 1979 620 Pickup
1980 - 1986 720 Pickup L20B,Z-series
1986 - 1994 D21 Pickup
1995 Pickup
1987 - 1996 Pathfinder
1974 - 1977 710
1974 - 1976 Datsun 610
1977 - 1981 810 L24E, LD28
1970 - 1978 240Z, 260Z, 280Z
1979 - 1983 280ZX
1984 - 1989 300ZX VG30
1982 - 1984 Maxima
1978 - 1981 510
1987 - 1988 Van

Mechanical Clutch (RHD)

Withdrawal lever
Return spring
Release bearing

IMPORTANT Grease these locations:

Hydraulic Clutch (LHD)

See Hydraulic clutch

Bearing Sleeve

Discussion: Clutch Problems

For A-series engines, there are two lengths. One is 4.5 mm longer.

For use with A12 Flywheel on A14 engine, use the longer Sleeve:

Or make your own longer sleeve:

Or just use the A14/A15 flywheel. People like the A12 flywheel because it is lighter, but you can lighten the A14 type.

Datsun Sleeve ID:

Part Numbers

30501-H1000 SLEEAVE-BEARING CLUTCH RELEASE B110

Other models differs

30501-H1000 SLEEVE-CLUTCH RELEASE B120 SB
30501-H5000 SLEEVE-CLUTCH RELEASE B120 LB
30501-H5000 SLEEVE-BEARING CLUTCH RELEASE B210 JDM A12
30501-H5000 SLEEVE-BEARING CLUTCH RELEASE B210 -0874 USA
30501-H1000 SLEEVE-BEARING CLUTCH RELEASE B210 0974-0177 USA
30501-H7000 SLEEVE-BEARING CLUTCH RELEASE B210 7607- JDM A14 F4W60L
30501-H7500 SLEEVE-BEARING CLUTCH RELEASE B210 -7606 JDM A14 F4W60L
30501-H7500 SLEEVE-BEARING CLUTCH RELEASE B210 0278- USA
30501-H5000 SLEEVE-BEARING CLUTCH RELEASE B310 56-series
30501-H7500 SLEEVE-BEARING CLUTCH RELEASE B310 60-series
30501-H8560 SLEEVE-BEARING CLUTCH RELEASE B310 A12/A13 5-speed 60 series JDM

30501-K0500 A14 FS5W63A JDM
- Z31 VG30T.MT.M5 from 0986

30501-H5000 SLEEVE-CLUTCH RELEASE F4W56A
30501-H7500 SLEEVE-CLUTCH RELEASE FS5W60A, F4W60L
30501-H8560 SLEEVE-CLUTCH RELEASE JDM B310 A12 FS5W60(L?), A13 FS5W60A

Pilot Bushing

Dimensions:

O.D.: 0.671"
Width: 0.723"
Bore: 0.48"

* Bushing O.D.=0.671" Width=0.723" Bore=0.48"
* BCA/NATIONAL PB21 $5.53

Interchange: All A-series engines
* 1971 - 1973 B110
* 1974 - 1978 B210 
* 1979 - 1982 B310 
* 1976 - 1978 F10 
* 1979 - 1981 N10

* Nissan 32202-18000
* Timkin PB22 $0.90
* Timkin PB21 $1.57
* Dorman 14678 $5.99
* Dorman 690051 
* BCA/NATIONAL Part # PB21 $5.53

Adjustment

Hydraulic clutch: See Hydraulic clutch adjustment

Cable clutch: as follows

On transmission: 3-4 mm play. Inside: pad height (139.5-143.5 mm from floor). Then check pedal free play -- it must have free play to avoid burning out the clutch -- check with fingertips). Pedal play is 11-15mm

Details are in the Datsun 1200 Factory Service Manual or any Repair manual (Gregory's, etc).

Clutch Kit

Clutch Kit includes clutch Pressure Plate & Driven Disc + release bearing. Sometimes you get the pilot bearing and an alignment tool.

http://www.rockauto.com

180mm Diameter (7-1/8" Diameter); 18 Splines, 13/16"
BECK/ARNLEY 0619114 $78.89
ACDELCO 381622,88989662, 88989662 $83.79
RHINO PAC 06001

Miscellaneous

Clutch Alignment Tool (wood, plastic or metal)
* O.D. 13/16", 18 Splines 
* DORMAN 14502 $2.58

Clutch Lever Boots
* 30542-H1600 COVER-DUST WITHDRAWAL LEVER (LHD)
* 30543-H1600 BOOT-RUBBER (LHD)

Rear Engine Plate

30411-H5000 PLATE-engine rear B110 GX-5
30411-H5001 PLATE-ENGINE REAR B210 A12 JDM 1973-1974
30411-H5001 PLATE-ENGINE REAR B120 SB
30411-H8200 PLATE-ENGINE REAR B210 A14,A12 JDM 1975-1977
30411-H8200 PLATE-ENGINE REAR B310

RHD Clutch Cable

30670-H1001 CABLE ASS'Y-clutch operating B110
- small clutch cable hole in transmission [83 cm length]
- 250mm hole in transmission, all 1200 including all utes
30670-H5001 CABLE ASS'Y-clutch operating B210 all
- 1-inch clutch cable hole in transmission
- 63-series transmission JDM used hydraulic clutch
30670-H8500 -7909 B310 [bracket, no nut]
30670-H8510 7909- B310, 8110- Van
30670-G1600 7510-8304 B120
30670-G1601 8305-8910 B120
30670-G1500 8910- B120

Apparently 1973-up cables interchanges. 1970-1973 are smaller.

1982-1986 Stanza CA20 40.25 inches, BECK/ARNLEY Part # 0930558, ATP Part # Y348 #30670D2801, DORMAN Part # 14850 {TECHoice}
1983 Sentra E15 BECK/ARNLEY Part # 0930556, ATP Part # Y327 {Clutch Cable / 29.5 inches #3067004A00}, DORMAN Part # 14849 {TECHoice}

Performance Clutches

Centerforce (USA)
* CF420507

http://www.clutchnet.com (USA) 
Sprung Hub Clutch Disc
* N/A280 15798 3-button EZ-Lock (racing only)
* N/A164 16819 4-button EZ-Lock (racing only)
* N/A207 17840 6-button EZ-Lock (racing only)
* N/A215 10690 SPORT, "FIBER-CARBON" SPRUNG HUB 
** heavy duty clutch disc for street racing
*  N/A171 9666 Organic "SMOOTH LOCK" MARCEL $145 USD
** where a clutch discs exceeding OEM specification is required
Solid Hub Clutch Disc
* 7000 6999CR 12735 3-button Quick Lock (drag race only) $83 USD
* 7020CR 16819 4-button Quick Lock (racing only, allows slipping)
* 7020G 1650 SPORT, "FIBER-CARBON" SOLID HUB CLUTCH DISC 
** Fiber Carbon clutch disc that can replace the stock disc 
** can be used with stock pressure plate. 
* 7020Y 7618 Fiber Carbon clutch disc with solid hub
** High Peformance: fast starts and high RPM
** Fiber Carbon clutch disc that can replace the stock disc 
** can be used with stock pressure plate. 
* 7040CR 14777 6-button Quick Lock (racing only)
* 7040Y 8642 STREET/STRIP "KEVLAR" (racing only)
* 7040G 2670 STREET/STRIP "KEVLAR" (racing only)
* 7140 
* 7120 
* 6999G 632 Organic "CUSH LOCK" MARCEL $85 USD
** Slalom, Solo I, mini-stock, and rallying
** Street

1970 B110 Sport Option Parts

* 30100-H5000 DISC ASS'Y-clutch [later used as stock B210 item]
* 30210-H5220? COVER ASS'Y-clutch (420KG?)

1998 Nismo Catalogue
* 30100-RN185 Disc Clutch 180 Ø 20x18T ノンアス　047 
* 30100-RS200 Disc Clutch 180 Ø 20x18T Ceramic Type B [Tri-lobe] 
** 22,000 Yen at Pitroad
* 30100-RS250 Disc Clutch 180 Ø 20x18T Ceramic Type A [Full Disk] 
* 30210-RS100 Clutch Cover 550 Kgf 
** 19,900 Yen at Pitroad

1984 Nissan Competition Catalog
* 30210-H5220 420KG (926 lbs) NISMO HIGH-PERFORMANCE PRESSURE PLATE for A12, A12A
* 30210-A1200 550KG (1213 lbs) NISMO HIGH-PERFORMANCE PRESSURE PLATE for A14, A15
* 99996-H3040 BRONZE BUTTON CLUTCH DISC 
** Must be used with 99996-H1041 FLYWHEEL. For racing purposes only

OEM Upgrades

March Turbo ?

200mm clutch
1 Get your A-series flywheel re-machined to take a 200mm L-Series pressure plate
2 Use a stock Nissan Pulsar EXA 18-tooth 200mm disc for E15ET

190mm 18T
* 30100-52A00 1986 18T Sentra B12 with E16 engine 190TBL A50
* 30100-52A01 
* 30100-52A02 1987 Sentra B12 190TBL A50Z2
* 30100-52A03 1988 Sentra B12 190TBL AA61Z2
* 30100-47A01
* C0100-47AX1
* C0100-19000

200mm x 130mm 18T x 20.6 mm
* 30100-10M01 DISC ASSY-CLUTCH 1983 N12 Nissan Pulsar NX E15ET.MT.F5
* Rockauto.com KITS
** Exedy 06007
** Rhinopac 06007 
** Sachs KF58702 
** Brute Power/Perfection 92048B (MU475871)
** ACDelco 381655 (88989695, 19182651, 88989695) KIT
* 30100-56A00 1984 N12 Nissan Pulsar NX E15ET.MT.F5 HA605A+IK24
* 30100-56A10 0986-1086 KN13 CA16D 200TBL H815Z2
* 30100-56A11 1086-0187 KN13 CA16D 200TBL H815Z2
* 30100-56A12 0187-0687 KN13 CA16D 200TBL
* 30100-56A13 0687-0887 KN13 CA16D 200TBL
* 30100-70A60 1987 B12 4WD.E16I 200TBL H815Z2
* C010M-20086
* C0100-20010
* C0100-06E00

200mm x 130mm 18T x 21mm
* 30100-70A10 1987 Sentra B12 4WD E16 200TBL H815Z2
* 30100-70A11 1988 Sentra B12 4WD E16 200TBL H815Z2
* 30100-70A60 1987 B12 4WD.E16I 200TBL H815Z2
* C010M-20086 
* C010M-20010 
* C010M-06E00

Retrieved from "http://datsun1200.com/modules/mediawiki/index.php?title=Clutch"

Clutch

Revision as of 07:01, 2 July 2010

Contents

Disc

Part Numbers

Specifications

Clutch Cover

Part Numbers

Clutch Release Bearing

Specifications

Part Numbers

Mechanical Clutch (RHD)

Hydraulic Clutch (LHD)

Bearing Sleeve

Part Numbers

Pilot Bushing

Adjustment

Clutch Kit

Miscellaneous

Rear Engine Plate

RHD Clutch Cable

Performance Clutches

OEM Upgrades