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[Datsun 1200 encyclopedia]

Clutch

Revision as of 02:39, 2 July 2010; view current revision
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Category: Clutch

Contents

Specifications

Disc

Type: F180DC
* SIZE ID: 13/16
* SIZE OD: 7 1/8
* TEETH: 18T
CL-01-CL1_th.JPG
* Thickness: 7.6 to 8.0 mm (0.2992 to 0.3150 inch)
* Thickness (compressed): 6.7 to 7.0 mm (0.2638 to 0.2756 inch)
* Facing size: 180 x 125 x 3.5 mm (7.09 x 4.92 x 0.140 inch)
* Total Friction Area: 264 square cm (40.92 square inch)
* Allowable minimual rivet depth: 0.3 mm (0.0118 inch)
* Allowable facing run-out: 0.5 mm (0.0197 inch) at radius 85 mm
* Allowable free play of spline: 0.4mm (0.0157 inch)
* Number of torsion spring: 6
Service Specifications:
* Deflection limit: 0.5 mm at 85 mm radius
*: CL-03_CL8_th.JPG
* Height Diagphragm spring end: 29-31 mm at 62 mm diameter
*: CL-03_CL6_th.JPG
* Facing depth to rivets: 0.3 mm or better
*: CL-04_CL9_th.JPG
B210 A13: 180CBL (interchangeable with B110)
Facing material: HT50S-17 or A150
Noise tranmission improvements:
* two types of torsion springs. Three of them have a gap
* springs are stronger
* Chrome-plated splines
* Thickness Free: 8.45 - 9.15 mm (0.3327 - 0.3602 inch)
* Thickness Installed: 7.6 - 8.0 mm (0.299 - 0.315 inch)
* Maximum backlash of spline at disc edge: 0.4mm (0.0157 inch)
B210 A14: 
* Facing material: A50 only
B310
Type: 180CBL
Thickness Free: 8.5 - 9.2 mm (0.335 - 0.362 inch)
Thickness Installed: 7.6 - 8.0 mm (0.299 - 0.315 inch)

Clutch Release Bearing

release bearing, throwout bearing

  • Bore = 1.5748
  • Outer Diameter = 2.8898
  • Width = 0.752


Clutch Cover

Be sure to get a Datsun 1200-spec cover for easy clutch operation. Aftermarket clutches may be much heavier duty, requiring increased pedal effort and possibly premature wear of the clutch cable.

Type: C180S (for nearly all A-series)
Tightening Torque
* Clutch cover bolts: 1.5 - 2.2 kg-m (10.8 - 15.9 ft. lb.)
* 1974 & up: 12-15 ft. lb.
Clamping Force
* Datsun 1200: ? pounds
* B210 A13: 694 pounds
* B210 A14: 794 pounds
* B310 A12A: 573-684 pounds
* B310 14/A15: 739-849 pounds

Throwout Bearing

Mechanical Clutch (RHD)

TM-04_TM9_th.JPG

  1. Withdrawal lever
  2. Return spring
  3. Release bearing

CL-02-CL-3_th.JPG


IMPORTANT Grease these locations:

CL-04_CL11_th.JPG

Hydraulic Clutch (LHD)

See Hydraulic clutch

Bearing Sleeve

Discussion: Clutch Problems

For A-series engines, there are two lengths. One is 4.5 mm longer.

For use with A12 Flywheel on A14 engine, use the longer Sleeve:

8392.jpg


Or make your own longer sleeve:

15140.jpg


Or just use the A14/A15 flywheel. People like the A12 flywheel because it is lighter, but you can lighten the A14 type.


17598.jpg


Datsun Sleeve ID:

  • _th447D15AA8E12B1F8C5F887EE8D8E5305.jpg


Part Numbers

  • 30501-H5000 SLEEVE-CLUTCH RELEASE F4W56A
  • 30501-H7500 SLEEVE-CLUTCH RELEASE FS5W60A, F4W60L
  • 30501-H8560 SLEEVE-CLUTCH RELEASE JDM B310 A12 FS5W60(L?), A13 FS5W60A

Pilot Bushing

Dimensions:

  • O.D.: 0.671"
  • Width: 0.723"
  • Bore: 0.48"

Interchange: All A-series engines

  • 1971 - 1973 B110
  • 1974 - 1978 B210
  • 1979 - 1982 B310
  • 1976 - 1978 F10
  • 1979 - 1981 N10
  • Nissan 32202-18000
  • Timkin PB22 $0.90
  • Timkin PB21 $1.57
  • Dorman 14678 $5.99
  • Dorman 690051
  • BCA/NATIONAL Part # PB21 $5.53

Adjustment


  • Cable clutch: as follows

<Hey you Aussies, help by expanding this! How exactly do you adjust a Datsun 1200 cable clutch?>

On transmission: 3-4 mm play. Inside: pad height (139.5-143.5 mm from floor). Then check pedal free play -- it must have free play to avoid burning out the clutch -- check with fingertips). Pedal play is 11-15mm

Details are in the Datsun 1200 Factory Service Manual or any Repair manual (Gregory's, etc).

Part Numbers

http://www.rockauto.com


Clutch Kit (Clutch Pressure Plate & Driven Disc)

  • 180mm Diameter (7-1/8" Diameter); 18 Splines, 13/16"
  • BECK/ARNLEY 0619114 $78.89
  • ACDELCO 381622,88989662, 88989662 $83.79
  • RHINO PAC 06001
* 30223-E4100 SCREW-cap. clutch cover to flywheel (6) $4.87 USD
** USA supercedes 01121-00402
* 01121-00402 SCREW-CLUTCH COVER CAP TO FLYWHEEL(M8X  0580-
** JDM supercedes 30223-E4100
* 01121-00772 BOLT 8504- B120
* 08915-23810 WASHER-lock
disc
* 30100-H1001 ASS'Y-DISC, clutch (AKEBONO-A50)
* 30100-H1002 ASS'Y-DISC, clutch (ATSUGI-HT50-17)
* 30100-H1003 ASS'Y-DISC, clutch (to '73-8) B120
* 30100-H5001 ASS'Y-DISC, clutch (from '73-9) B120
* 30100-H1004 ASS'Y-DISC, clutch (HT50S-17)
* C010M-C9900VW Clutch Disc $92.83 USD
** superceded 30100-H5000, 30100-H5001, 30100-H5200, 30100-H8900
** 30100-H5000 DISC ASS'Y, clutch (HT50S) B210 A12
** 30100-H5001 DISC ASS'Y, clutch (A50) B210 A12
** 30100-H5001 ASSY-DISC CLUTCH (180CBL A50) -0374 B210 A13
** 30100-H5200 ASSY-DISC CLUTCH (C180 CBL, H-PA) FOR SE 0474- B210 A14, LATE A13
** 30100-H8900 DISC ASSY-CLUTCH (180CBL H-PA B310
*** superceded 30100-H5200
** 30100-H5000 DISC ASSY-CLUTCH (180CBL H-PA 0879- B310 A12
** 30100-H5001 DISC ASSY-CLUTCH (180CBL A50 0879- B310 A14,A15
** 30100-H5000 DISC ASSY-CLUTCH (180CBL HT50S-17) A12S,A13S B310 JDM
** 30100-H5001 DISC ASSY-CLUTCH (180CBL A50) A14S B310 JDM
** 30100-H5200 DISC ASSY-CLUTCH (180CBL) MT -7905 B310 JDM
** 30100-H8900 DISC ASSY-CLUTCH (180CBL HA605) 7906- S,K.A14.MT, V.A14S+A15.MT B310 JDM
* 30100-H5001 DISC ASSY-CLUTCH 180CBL A50 7510-8408 B120
* 30100-G2600 DISC ASSY-CLUTCH 8409-8701 B120
* 30100-G1901 DISC ASSY-CLUTCH 8701-8712 B120
* 30100-G1902 DISC ASSY-CLUTCH 8712- B120
cover
* 30210-H1001 ASS'Y-COVER, clutch (ATSUGI)
* 30210-H1002 ASS'Y-COVER, clutch (ATSUGI)
* 30210-H1003 COVER ASS'Y-clutch (ATSUGI)
* 30210-H6200 ASSY-COVER CLUTCH -1073 B210 with A13 [694 pounds]
* C0210-H3120 Clutch Cover $112.63 USD
** superceded 30210-H5000, 30210-G1002, 30210-N1600
** 30210-H5000 COVER ASS'Y-clutch (ATSUGI) (from '72-11)
** 30210-H5000 COVER ASS'Y-clutch (ATSUGI) B210 with A12
** 30210-G1002 ASSY-COVER CLUTCH (C-180S 315K 1173-0874 B210 with A14 [794 pounds]
** 30210-N1600 ASSY-COVER CLUTCH (C-180S 360K -0974 B210 with A14
** 30210-H5000 COVER ASSY-CLUTCH CAN,A12 1278- B310,
** 30210-H5000 COVER ASSY-CLUTCH USA,A12 0879- B310
** 30210-N1600 COVER ASSY-CLUTCH MANUAL(A14,A15) B310 USA
** 30210-H5000 COVER ASSY-CLUTCH A12.MT,A12S,A13S (C180S 280KG) B310 JDM
** 30210-N1600 COVER ASSY-CLUTCH A14.MT,V.A14S+A15.MT (C180S 360KG) B310 JDM
* 30210-G1001 COVER ASS'Y-clutch (to '72-10) B120 
** replaced 30210-G1000 COVER ASS'Y-clutch B120
* 30210-G1002 COVER ASS'Y-clutch (from '72-11) B120
* 30210-H5000 COVER ASSY-CLUTCH C180S 250KG 7510-8903 B120
* 30210-H5005 COVER ASSY-CLUTCH 8903-9307 B120
* 30210-H5004 COVER ASSY-CLUTCH 9307- B120
Nissan Competition
1271.jpg
* 30100-H5000 DISC. 18cm diameter [stock B210]
* 30210-H5220 420KG (926 lbs) NISMO HIGH-PERFORMANCE PRESSURE PLATE for A12, A12A
* 30210-A1200 550KG (1213 lbs) NISMO HIGH-PERFORMANCE PRESSURE PLATE for A14, A15

Centerforce

  • CF420507 for A14


Clutch Release Bearing (release bearing, throwout bearing)

  • Ball Bearing Bore=1.5748" Outer Diameter=2.8898" Width=0.752"
  • BCA 01576 $21.89
  • TIMKEN DNB01576C


Pilot Bushing

  • Bushing O.D.=0.671" Width=0.723" Bore=0.48"
  • BCA/NATIONAL PB21 $5.53


Clutch Alignment Tool (wood, plastic or metal)

  • O.D. 13/16", 18 Splines
  • DORMAN 14502 $2.58



  • 30542-H1600 COVER-DUST WITHDRAWAL LEVER (LHD)
  • 30543-H1600 BOOT-RUBBER (LHD)


Release Bearing

Bearing and spring are same: B110, B120, B210, B310 regardless of engine or tranmission type. RHD and LHD are the same.

  • 30533-H1001 SPRING-RETURN CLUTCH RELEASE
  • 30502-21000 BEARING-CLUTCH RELEASE
    • SKF N2106,N3048$32
    • BCA/National 01576
    • Timken DNB01576C $22


Bearing interchange:

  • 1971 - 1973 Datsun 1200
  • 1974 - 1978 B210
  • 1979 - 1982 B310
  • 1977 - 1988 200SX
  • 1989 - 1990 240SX
  • 1994 - 1998 240SX
  • 1975 - 1979 620 Pickup
  • 1980 - 1986 720 Pickup
  • 1986 - 1994 D21 Pickup
  • 1995 Pickup
  • 1987 - 1996 Pathfinder
  • 1974 - 1977 710
  • 1974 - 1976 Datsun 610
  • 1977 - 1981 810
  • 1970 - 1978 240Z, 260Z, 280Z
  • 1979 - 1983 280ZX
  • 1984 - 1989 300ZX
  • 1982 - 1984 Maxima
  • 1978 - 1981 510
  • 1987 - 1988 Van

Bearing Carrier

  • 30501-H1000 SLEEAVE-BEARING CLUTCH RELEASE B110

Other models differs 15140.jpg

  • 30501-H1000 SLEEVE-CLUTCH RELEASE B120 SB
  • 30501-H5000 SLEEVE-CLUTCH RELEASE B120 LB
  • 30501-H5000 SLEEVE-BEARING CLUTCH RELEASE B210 JDM A12
  • 30501-H5000 SLEEVE-BEARING CLUTCH RELEASE B210 -0874 USA
  • 30501-H1000 SLEEVE-BEARING CLUTCH RELEASE B210 0974-0177 USA
  • 30501-H7000 SLEEVE-BEARING CLUTCH RELEASE B210 7607- JDM A14 F4W60L
  • 30501-H7500 SLEEVE-BEARING CLUTCH RELEASE B210 -7606 JDM A14 F4W60L
  • 30501-H7500 SLEEVE-BEARING CLUTCH RELEASE B210 0278- USA
  • 30501-H5000 SLEEVE-BEARING CLUTCH RELEASE B310 56-series
  • 30501-H7500 SLEEVE-BEARING CLUTCH RELEASE B310 60-series
  • 30501-H8560 SLEEVE-BEARING CLUTCH RELEASE B310 A12/A13 5-speed 60 series JDM
  • 30501-K0500 A14 FS5W63A JDM

Rear Engine Plate

  • 30411-H5000 PLATE-engine rear B110 GX-5
  • 30411-H5001 PLATE-ENGINE REAR B210 A12 JDM 1973-1974
  • 30411-H5001 PLATE-ENGINE REAR B120 SB
    20532.jpg
  • 30411-H8200 PLATE-ENGINE REAR B210 A14,A12 JDM 1975-1977
  • 30411-H8200 PLATE-ENGINE REAR B310

RHD Clutch Cable

  • 30670-H1001 CABLE ASS'Y-clutch operating B110
    • small clutch cable hole in transmission [83 cm length]
    • 250mm hole in transmission, all 1200 including all utes
  • 30670-H5001 CABLE ASS'Y-clutch operating B210 all
    • 1-inch clutch cable hole in transmission
    • 63-series transmission JDM used hydraulic clutch
  • 30670-H8500 -7909 B310 [bracket, no nut]
  • 30670-H8510 7909- B310, 8110- Van
  • 30670-G1600 7510-8304 B120
  • 30670-G1601 8305-8910 B120
  • 30670-G1500 8910- B120

Apparently 1973-up cables interchanges. 1970-1973 are smaller.


  • 1982-1986 Stanza CA20 40.25 inches, BECK/ARNLEY Part # 0930558, ATP Part # Y348 #30670D2801, DORMAN Part # 14850 {TECHoice}
  • 1983 Sentra E15 BECK/ARNLEY Part # 0930556, ATP Part # Y327 {Clutch Cable / 29.5 inches #3067004A00}, DORMAN Part # 14849 {TECHoice}

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