Quote:
LAGWAGON wrote:
dm - i was hoping you would answer! thanks heaps for that. the motor is an early 1200 one and hoped it would fit. i knew there were issues with the gearbox. so how do i shorten the spigott? with a grinder? can it be done while the shaft is still in the box? how much by? this sounds like my quickest option.
I have seen the spiggot shaft shortened with an oxy torch, then trimmed with a grinder, or just use a grinding wheel to cut it off.
I forget how much needs to come off, but if you have a 1200 box handy, then just measure its spiggot length & shorten the 1000 box to match.
Yes, it can be done 'in situ'
Incidentally, the ute gearbox is different to the 1200 passenger models. It has a proper ball bearing to support the front of the cluster, while the regular ones use a closed end Torrington roller race, & this light duty bearing is just fine for regular use, but the ute box is 'heavy duty' This gearbox case [bellhousing] was also used for the competition departments four speed 'Option 1 & Option 2' gearbox's as well as the GX5's five speed box & the competition 'option 1' version of it.
Use the bolt-on engine mount lugs from the A10 & the 1200 engine just drops right in. If the engine mount rubbers are crook & the engine sags a little, you might have some slight clearance issues with the sump at the crossmember, but I always used the 1000 sump & good mounts & never had a problem.
The best way around the altenator situation is to simply unbolt the whole altenator & its mounting bracket from the 1200 block, then do the same with the A10 unit. One of them uses studs, so just double nut these & they come right out. Simply install the whole thing onto the 1200 block exactly like it was on the A10 & everything will be just hunkey dory. I think that at least one of these holes goes into the crankcase, so a little sealant on the threads will prevent an oil leak.
[P.S. I never ever had a 1200 altenator, which is the real reason I went this way, but if the 1200 one has the right electrical plug, then give it a try.]
The original Hitachi LT125.02 altenator produces a huge 24 amps, but I ran 55/60 QH headlights through a relay on mine & never had a problem,... ever.
It will be a good idea to get the regulator's output checked if you still have the original one since these seem to go out of adjustment quite regularly every 30 years or so. Get it adjusted up to the top end of the specs & your wipers will wipe good & your lights will really shine, & that's important in the winter.
If you keep the brakes adjusted properly, they work quite well, but hot laps down steep mountain passes will cause a bit of grief. I used the original drums on my sedan with GX & 5 speed the whole time & they were fine.
Hopefully this is of some help.
Glad to hear that you have this B10. If you do this engine change right it will be a top little ride, & since even the DeLuxe 1000 two door sedan is still 65k lighter than the lightest 1200 pasenger model [the coupe] it will run even better still. You will love it & will surely become a convert.
B10, the car you always wanted. [It's no ordinary car.]