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[Datsun 1200 encyclopedia]

EGI

(Difference between revisions)

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Category: Fuel System

Revision as of 06:40, 25 April 2010
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** 16635-N1400 RUBBER-INSULATOR INJECTOR $2.22 USD ** 16635-N1400 RUBBER-INSULATOR INJECTOR $2.22 USD
** 16636-N1400 RUBBER-INSULATOR INJECTOR $2.22 USD ** 16636-N1400 RUBBER-INSULATOR INJECTOR $2.22 USD
 +
 += Block Ventilation =
 +Uses a special [[rocker cover]], with the breather tube near the front.
 +<br>[http://i240.photobucket.com/albums/ff36/mampustaklayan/Image032-11.jpg http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://i240.photobucket.com/albums/ff36/mampustaklayan/Image032-11.jpg]
 +<br>The rocker cover connects to the top fitting on the throttle body.
 +* 13264-H9200 COVER ASSY-VALVE ROCKER -7909
 +* 13264-H9201 COVER ASSY-VALVE ROCKER 7910-
 +
 +
 +The [[PCV]] bolts to the back end of the plenum, and connects by hose to the normal block breather tube.
 +<br>Fitting "A" in this photo:
 +<br>[http://datsun1200.com/modules/myalbum/photos/21838.jpg http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/21838.jpg]
= Control = = Control =

Revision as of 06:56, 25 April 2010

Some 1980-1982 Datsuns in Asia markets came with an OEM (factory) EFI system. Nissan called it "EGI" -- Electronic Gasoline Injection (日産 EGI). This is the "rare as" A14E Injection motor. At 92 horsepower it was far superior to the carbureted 80 hp A14/A15, in fact this was the most powerful A engine offered by Nissan, with more horsepower than the twin-carb GX Engine.

Contents

Overview

15095.jpg

quote:
a friend of mine has a system that came on the A14 in the M10 Pulsars (very first ones). The set up he got came from Singapore

The A14E engine came in:


A14E was available until October 1980. It was replaced by A15E in November 1980.

1100.jpgA14 EFI manifold

quote:

SSS as I remember at one stage they had import carbie A15 engines for round $600 and injected A14 and A15 for around $800

Reportedly, Nepean Sports classics in Castlereagh NSW was selling import motors. carlos' son ran one. These are fairly sought after by the rally guys as the narrow runners provide torque and the length also good top end, too small for a big A15 though.

These possibly came in later model Nissan Vanettes, the reason they seem rare is both my manifolds broke across the bottom of no's 1 & 2 inlet runner. Plus it suffers from reversion with a big cam.

These were also available in asian markets (Japan, Singapore, etc).

quote:

  • A14 EGI = HB310 (1978-1980) Type-GX & SGX
  • A15 EGI = PB310 (1980-1981) Type-GX & SGX

As for the name in Japan, Nissan calls EGI and Toyota EFI.

Although the EGI system should excel Carburettors in the performance, old EGI is inferior to Carburettors.

4217.jpg A series injection manifold


Discussions:


As you can see here, the setup is nearly identical to 1980 200SX EFI system:
Image032-11.jpg

  • This car is missing the air induction piping that goes across the radiator (see 200SX EFI for layout and diagrams)


B310 Factory Setup

  • 2408.jpg 2409.jpg 2410.jpg 2411.jpg

Performance

This factory Nissan setup was designed for typical mass-market street performance. Expect better low-speed horsepower performance than a stock DCH306 carburetor (due to the longer runners), AND increased peak horsepower.

Quite a large horsepower difference:

  • A14E: 92 PS @ 6400 rpm, 11.7 kg-m @ 3600 rpm
  • A14: 80 PS @ 6000 rpm, 10.2 kg-m @ 3600 rpm


However, it is not a racing system. In a heavily modified engine, carburetion has more potential:

Quote
A factory EFI setup imported from Japan was tried, and found to be much smoother, but ... restrictive above 6000rpm when used with the [racing] cam.

Manifolds

21833.jpg

  • 14035-H9201 GASKET-MANIFOLD TO CYLINDER HEAD A14E, A15E
    • has notches at the top for the injectors

Exhaust

The exhaust manifolds have not heat riser valve, and do not fasten to the bottom of the intake manifold -- like the A12GX manifold.

A14E has a free-flowing single outlet exhaust manifold:
21832.jpg
Certain other late model A-series engines are similar, but the A14E manifold is unique.

A15E has a twin-outlet exhaust which looks nearly identical to A12GX Engine
4084.jpg

  • 14004-H9200 MANIFOLD-EXHAUST A14E
    • Single outlet (A14-style, uses regular A14 Exhaust piping)
  • 14004-H9260 MANIFOLD-EXHAUST A15E
    • Dual outlet (A12GX-style)
    • 20711-H9200 GASKET-EXHAUST
    • 20020-H9200 TUBE ASSY-EXHAUST FRONT [to convertor] NICHIRA A15E F5
    • 20020-H9210 TUBE ASSY-EXHAUST FRONT [to convertor] NICHIRA A15E F4
    • 20602-F1700 NUT [for pipe to manifold] (3)


The sheet-metal cover over the manifold:

  • 16590-H9201 COVER ASSY-EXHAUST MANIFOLD A14E
  • 16590-H9260 COVER ASSY-EXHAUST MANIFOLD A15E

Intake

174_4bd379abb06dc.jpg

Port size

  • 27x32 mm with injection cutout of extending up to 40mm
  • compare to standard A14: 28x34
  • Port sizes on the same manifold vary a bit

21834.jpg


  • 14003-H9200 MANIFOLD-INTAKE A14E
  • 14003-H9254 MANIFOLD-INTAKE A15E


3684.jpg 21774.jpg

Be sure to port match, as ports can vary.
Black shows the gasket opening.
21775.jpg


On the bottom of the intake manifold is the water hose. It connects to the front block water tube.
21837.jpg
Water hose is "E" in this photo

  • 14052-H9200 HOSE-WATER
    • 08723-12000 CLAMP (2)

8104.jpg

Throttle Body

2950.jpg

  • 16118-H9200 CHAMBER ASSY-THROTTLE A14E -7909 (to Sep. 1979)
  • 16118-H9201 CHAMBER ASSY-THROTTLE A14E 7909- (from 9 1979)
  • 16118-H9260 CHAMBER ASSY-THROTTLE A15E
  • 16122-N1400 BOLT-CHAMBER A14E (4)
    • 08915-13800 WASHER (4)
  • 16175-H9200 GASKET-THROTTLE RETURN [Throttle body]
  • 22620-W7060 SENSOR ASSY-ACCELE [throttle angle sensor]
    • 08310-40814 SCREW (2)

941.jpg

Much larger than stock, a CA20 throttle body will bolt on:
3685.jpg 1877.jpg


21836.jpg
On bottom of throttle body:

  • 16484-H9200 VALVE-SERVO
    • 22156-85056 WASHER-SPRING
    • 16485-U9800 SCREW
    • 16599-N3600 CAP-CONNECTOR


21835.jpg

  • 16160-H9200 SPRING-THROTTLE RETURN
  • 16182-H7820 DASHPOT ASSY TO 8004
  • 16258-H9200 BRACKET-DASHPOT


  • 16376-H9200 BRACKET-ACCEL CABLE
    • 08360-61214 SCREW

Idle Air Bypass

Nissan calls this the Air Regulator. It adjusts the idle speed.

21837.jpg

21836.jpg

  • 22660-H9205 REGULATOR-AIR ASSY
    • 08710-61622 BOLT (2)
  • 14060-H9200 HOSE-3 WAY CONNECTOR TO AIR REGULATOR
    • 16439-N4202 CLAMP-HOSE
    • 08723-12000 CLAMP
  • 14061-H9200 HOSE-AIR REGULATOR TO CONNECTOR
    • 16439-N4202 CLAMP-HOSE
    • 08723-12000 CLAMP
  • 14875-A7700 CONNECTOR-VACUUM HOSE

Injectors

The dropping resistor is located in the left hood ledge area forward of the strut of the B310.

  • 22698-N4202 RESISTOR-DROPPING $60.65 USD
    • 01451-00171 SCREW (2)


Injector Assembly

  • 16603-N7616 INJECTOR $133.33 USD
    • includes:
      • 16449-Y8000 HOSE-INJECTOR L=53 -7909 $14.23 USD
      • 16604-N7615 HOSE-INJECTOR 7910- $14.82 USD
      • 16439-53A00 CLAMP-HOSE $2.38 USD
        • replaced 16439-N4710
    • Replaced:
    • 16603-Y8005 INJECTOR ASSY -7804 L=53
    • 16603-N7600 INJECTOR ASSY 7805-7909 JECS L=51
    • 16603-N7610 INJECTOR ASSY 7910- DKC L=51
    • 16603-N7660 INJECTOR ASSY 7910- BOSCH L=51
    • 16603-V0100 INJECTOR ASSY 7910- JECS L=51


  • 16612-N8500 HOLDER-INJECTOR [lower] 7910- $6.33 USD
    • replaced 16612-N4200 HOLDER-INJECTOR -7909
  • 16610-N1400 HOLDER-INJECTOR U $7.22 USD
    • 08310-53012 SCREW
    • 08915-13510 WASHER
    • 16635-N1400 RUBBER-INSULATOR INJECTOR $2.22 USD
    • 16636-N1400 RUBBER-INSULATOR INJECTOR $2.22 USD

Block Ventilation

Uses a special rocker cover, with the breather tube near the front.
Image032-11.jpg
The rocker cover connects to the top fitting on the throttle body.

  • 13264-H9200 COVER ASSY-VALVE ROCKER -7909
  • 13264-H9201 COVER ASSY-VALVE ROCKER 7910-


The PCV bolts to the back end of the plenum, and connects by hose to the normal block breather tube.
Fitting "A" in this photo:
21838.jpg

Control

The ECU is located in the left kick panel area of the B310.

  • 22611-H9202 UNIT ASSY-CONTROL A14E
    • superceded 22611-H9201
  • 22611-H9265 UNIT ASSY-CONTROL A15E


The air cleaner and flow meter is bolted to the left front corner in the B310.
Image032-11.jpg

  • 16578-H9200 HOSE ASSY-AIR DUCT [from flow meter to throttle body]
    • 08723-19000 CLAMP
    • 08723-17300 CLAMP
  • 22680-H9200 METER ASSY-AIR FLOW
    • 08363-62038 BOLT (4) [fixing air cleaner L-section to flow meter]
    • 22682-H9200 BRACKET-AIR FLOW METER
      • 08363-61238 BOLT
      • 08360-81414 BOLT


Air Duct

  • 62860-H9201 DUCT AIR [goes across radiator, above the engine fan]


Air Cleaner

  • 16500-H9200 CLEANER ASSY-AIR
  • 16546-N4200 ELEMENT ASSY [air filter]
  • 16536-N4201 PACKING [air cleaner housing gasket]
  • 16516-N4200 BOLT-CENTER [wing nut] [fixing top cover]
  • 08363-61638 BOLT [fixing bottom pan]
  • air induce valve
    • 14856-H9200 VALVE ASSY-RELIEF WITH CASE
      • includes 14845-N8000 VALVE ASSY-AIR INDUCE
    • 16597-G2100 FILTER ASSY [for air induction valve]
  • 08363-61638 BOLT (2) [fixing L-section to fender]
  • 16558-N6910 GASKET [fixing air cleaner bottom to L-section]
    • 08310-51614 BOLT (10)

Fuel Piping

21838.jpg

  • 17520-H9203 TUBE ASSY-FUEL
    • 08360-81412 BOLT (2)
    • 08915-13810 WASHER (2)
    • 16443-N7615 HOSE FUEL L=85
    • 16440-U8715 TUBE-FUEL RETURN
  • M: Fuel inlet
  • N: Fuel outlet
  • O: 22660-N4700 REGULATOR ASSY-PRESSURE [fuel]
    • 16443-N4710 HOSE-FUEL (2)
      • 16439-N4710 CLAMP-HOSE (4)
    • 02141-31700 TUBE-VACUUM PRESSURE REGULATOR -7909 L=31 S/# B2318-73002
    • 22323-W7504 TUBE-VACUUM PRESSURE REGULATOR 7910- L=170 S/# B2320-Y4000
    • 01552-00481 CLAMP-EGI HARNESS A15E
    • 24220-89985 CLAMP-EGI HARNESS A14E -7909
    • 22472-M7000 CLAMP-EGI HARNESS A14E 7910-

Fuel Pump

  • 17011-P7211 PUMP ASSY-FUEL $286.12 USD
    • replaced 17011-N4205 PUMP ASSY-FUEL A15E
    • replaced 17011-Y8000 PUMP ASSY-FUEL A14E
  • 17012-F2001 BRACKET-FUEL PUMP $25.70 USD
  • 22675-N4205 Damper Diaphram $110.53 USD
    • replaced 22675-N4200 DAMPER-FUEL
    • 22676-H9200 BRACKET-FUEL DAMPER
  • 16420-E0100 SPACER-FUEL PUMP [blank-off plate] $16.10 USD
    • 00915-13610 WASHER (2)
    • 08120-61210 BOLT (2)
  • 16400-Q0800 STRAINER ASSY-FUEL [fuel filter] $15.38 USD
    • 16419-H9200 BRACKET ASSY-FUEL STRAINER
      • 01461-00061 SCREW

EGR

EGR passage is a large area on the bottom side of the inlet runners.

21774.jpg

  • 14711-H9200 PASSAGE-EGR -0709 [not shown in photo above]
  • 14711-H9201 PASSAGE-EGR 7910- [not shown in photo above]
  • 14720-H9200 GASKET-EGR PASSAGE
    • 08110-61262 BOLT
    • 08120-61662 BOLT
    • 08915-43610 WASHER
      • 08915-13610 WASHER-LOCK
      • 08911-10610 NUT


21839.jpg
fitting into passage:

  • A front:
    • 14890-U7800 VALVE-THERMAL VACUUM A15E 8011-
    • 22120-H8900 SWITCH-TEMPERATURE WATER A14E -8010
    • 22636-N4200 GASKET-WATER TEMPERATURE
  • B rear upper:
    • 22630-N4200 SENSOR ASSY-TEMPERATURE
  • C rear lower:
    • 14890-U7800 VALVE-THERMAL VACUUM A15E 8011-
  • EGR VALVE
    • 14710-M5961 VALVE ASSY-EGR CONTROL A143 -7909
    • 14710-M7300 VALVE ASSY-EGR CONTROL A14E 7910-8010
      • 14710-M7301 VALVE ASSY-EGR CONTROL A15E
      • 14719-N3301 GASKET-EGR CUT VALVE


The exhaust manifold has the EGR tube:
21832.jpg

  • 14710-H9200 TUBE ASSY-EGR A14E -7812
  • 14710-H9201 TUBE ASSY-EGR A14E 7901-
  • 14710-H9260 TUBE ASSY-EGR A15E
  • 14875-M2260 CONNECTOR-VACUUM STRAIGHT [fits in EGR passage, and connect to the tube]


EAI - stainless pipe at front (right side of photo)
21831.jpg

  • 14821-H9200 PIPE ASSY-EAI A14E -7909
  • 14821-H9201 PIPE ASSY-EAI A14E 7910-
    • 14861-H9200 HOSE AIR [connects to stainless pipe]
      • 08723-13200 CLAMP (2)
      • 14824-H9200 BRACKET ASSY-EAI PIPE -7909
      • 14824-H9201 BRACKET ASSY-EAI PIPE 7910-
        • 08360-61414 SCREW
  • 14821-H9201 PIPE ASSY-EAI A15E
    • 14824-H9201 BRACKET ASSY-EAI PIPE


VVT

VVT - Venturi Vacuum Transducer (V.V.T.) modifies the EGR vacuum signal. The VVT Valve takes venturi vacuum and exhaust manifold back pressure, and outputs the EGR signal. This systems has finer control over the EGR than earlier systems.

An on/off vacuum switch has an input of intake vacuum, and activates on the high vacuum during deceleration. The output is used cut to power to the vacuum switch valve.

2-port thermal vacuum valve closes when the engine is cold, so no vacuum can flow to the EGR valve.


  • 14771-H9215 VALVE ASSY-VVT
    • 14755-H9200 TUBE-PASSAGE TO BPT L=110 S/#B2318-N3300 [small rubber hose]
      • BPT = Back Pressure Transducer?
    • 14750-H9201 TUBE ASSY-VVT CONTROL [small metal connector to exhaust]
  • 14956-H7206 VALVE ASSY-SOLENOID EGR CUT A15E
  • 14957-H7200 BRACKET-VACUUM SWITCH -7911
  • 14775-H9201 BRACKET-VVT VALVE -7909
  • 14775-H9202 BRACKET-VVT VALVE 7910-7911
  • 14775-H9203 BRACKET-VVT VALVE 7912- [large bracket]

Service Manual

20014.jpg

Photo Index

939.jpg940.jpg941.jpg 2408.jpg2409.jpg2410.jpg 2411.jpg3215.jpg 3684.jpg3685.jpg 942.jpg1877.jpg1884.jpg 1100.jpg2875.jpg2826.jpg 2950.jpg2960.jpg2961.jpg 4084.jpg 4100.jpg 4102.jpg 5742.jpg 5744.jpg 5847.jpg 5848.jpg 5920.jpg 5920.jpg 17639.jpg