63-Series Transmission

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Categories: Transmission Modifications | Clutch | Transmission

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Revision as of 23:31, 25 January 2019 ddgonzal (Talk | contribs) (->Overview) <- Previous diff		Current revision ddgonzal (Talk | contribs) (->4-speed vs 5-speed)
Line 69:		Line 69:
	63A for A-series Engine		63A for A-series Engine
-	* 1976-1977 JPN HB211 with A14 engine	+	* 1976-1977 JPN [[HB211]] with A14 engine
-	* 1976-1978 USA HB210 with A14 engine	+	* 1976-1978 USA [[HB210]] with A14 engine
	63A for L-series Engine & Z-series Engine		63A for L-series Engine & Z-series Engine
-	* GB211 L16S JDM 1976-177	+	* 1973-1975 [[PB210]] L14 JDM
-	* PB210 L14 JDM 1973-1975	+	* 1976-1977 [[GB211]] L16S JDM
-	* S10 L20B USA 1977-1979	+	* 1977-1979 [[S10]] L20B USA
-	* S110 Z18 JDM	+	* [[S110]] Z18 JDM
	* PA10 Stanza L16 AUS		* PA10 Stanza L16 AUS
-	* A10 "Datsun 510" L20B/Z20S [[A10#5-Speed|OPTION North America]]	+	* [[A10]] "Datsun 510" L20B/Z20S [[A10#5-Speed|OPTION North America]]
	{{Album|6733}}		{{Album|6733}}
Line 109:		Line 109:
	* 63A to fit A-series engine		* 63A to fit A-series engine
	So check the bellhousing bolt pattern.		So check the bellhousing bolt pattern.
		+
		+	Easiest way to do this is measure the hole center spacing of the top 2 holes in the bellhousing on the flat section.
		+
		+	* A-series - ~106mm
		+	* L-series - ~117mm
	63 series gearboxes speeds were available for A14 engines and for L-series engines, Z-series engines and J-series engine. So be careful to match the bell pattern and make sure the one you buy fits the A-series.		63 series gearboxes speeds were available for A14 engines and for L-series engines, Z-series engines and J-series engine. So be careful to match the bell pattern and make sure the one you buy fits the A-series.
Line 114:		Line 119:
	A-series has starter at about 8:00 O'Clock position		A-series has starter at about 8:00 O'Clock position
	<br>L-series has starter at about 9:00 O'Clock position		<br>L-series has starter at about 9:00 O'Clock position
-	<br>{{Album|22340}} {{Thumb|19059}} {{Thumb|13640}}	+	<br>{{Album|22340}} {{AlbumH|19059}} {{AlbumH|13640}}
	A-series bell pattern from rear of engine		A-series bell pattern from rear of engine
Line 124:		Line 129:
	* Was used in JDM PB210 with L14 as standard fitment (5-speed optional)		* Was used in JDM PB210 with L14 as standard fitment (5-speed optional)
-	4-speed F4W63L	+	4-speeds come with bottom pan (old style) or without bottom pan (new style). '''If you see the bottom pan''', it's a 4-speed
-	<br>{{Album|17431}}	+	<br>{{ExtPhoto|https://i.imgur.com|NBsQkCv.jpg}}
-	<br>4-speeds come with bottom pan (old style) or without bottom pan (new style). If you see the bottom pan, it's a 4-speed	+
	NEWER 4-speed are 71B series and look very much like the 5-speed.		NEWER 4-speed are 71B series and look very much like the 5-speed.
Line 164:		Line 168:
	== Driveshaft ==		== Driveshaft ==
-	You'll need a [[Propeller Shaft]] from an AT equipped car as it uses the same output shaft. The 63A is the same length as the B110/B210 automatic. It is a different length than the B310 automatic.	+	You'll need a propeller shaft with the larger input yoke than other A-series manual transmissions. The B210 63A shaft was designed for this transmission and is the right length for B110, however it uses the larger H150 diff flange.
-		+
-	* B110 Auto shaft: 1349 mm (53-1/8")	+
-	* B210 Auto shaft: 1345 mm (end-to-end)	+
	{{Main|Propeller Shaft Swaps}}		{{Main|Propeller Shaft Swaps}}
		+
		+	Solution: use a driveshaft from an AT equipped 1971-1973 B110 or 1974 B210 as it uses the same output shaft and the H145 diff flange.
		+
		+	* The 63A is the same length as the B110/B210 automatic (it is a different length than the B310 automatic)
		+	* Only the 1974 B210 shaft fits a 1200 due to the diff flange
		+
		+	B110 Auto shaft: 1349 mm (53-1/8")
		+	B210 Auto shaft: 1345 mm (end-to-end)
		+
		+	The B210 or B310 automatic gearboxes are [[Automatic_Transmission|3N71B]] (the same model gearbox as the B110), BUT some years/version use a different size output shaft with a different spline count. Other B310 auto driveshafts fit L-series gearboxes.
		+
		+	B120s have a larger diff so cannot use the B110 driveshaft. So use the B210 63A manual driveshaft, which is designed for the 63A and has the H150 flange which bolts to the B120's H165 diff.
		+
		+	Or perhaps get an L-series 63A, pull both boxes apart, and mix'n'match the parts to make a box with A-series front half and L-series rear half so you have the MUCH much more common L-series output shaft pattern found in millions of cars.
	== Automatic Car ==		== Automatic Car ==
Line 234:		Line 249:
	= Part Numbers =		= Part Numbers =
-	Timken Rebuild Kit	+	{{Main|63-Series_Transmission Part Numbers}}
-	TRNFN350 FS5W63A	+
-		+
-	Output Shaft Seal	+
-	* TIMKEN 3771 F4W63, F4W63A, F4W63L, F4W71B, R4W71A $4.04	+
-		+
-	Service Manual	+
-	Datsun Model 1976 B210 Series	+
-	Chassis And Body	+
-	Supplement 1 5-Speed Transmission Type FS5W63A	+
-	{{Photo!|FS5W63A-a.jpg}}	+
-		+
-	{{Photo!|FS5W63A-b.jpg}}	+
-		+
-	For A-series Engine (FS5W63A)	+
-	* 32101-H7320 Transmission Case, 1976-1978 5-speed B210 Coupe	+
-	* 32130-N5809 Rear ASSY-EXTENSION, 1976-1978 5-speed B210 Coupe	+
-		+
-	For L-series Engine (FS5W63A)	+
-	* 32101-N6810 Transmission Case, S10 (formerly 32101-N6800)	+
-	* 32130-N6809 Rear ASSY-EXTENSION, S10	+
-	* 32101-N6810 Transmission Case, 1977-0679 A10 (formerly 32101-N6800)	+
-	* 32101-W0411 Transmission Case, 0779-up A10	+
-	* 32130-N6809 Rear ASSY-EXTENSION, -0679 A10 USA	+
-	* 32130-N9009 Rear ASSY-EXTENSION, -0679 A10 Canada	+
-	* 32130-W7100 Rear ASSY-EXTENSION, 0779- A10 USA	+
-		+
-	B211 JDM	+
-	32010-H7510 TRANSMISSION ASSY A14	+
-	32010-N7400 TRANSMISSION ASSY L16S	+
-	32703-N9016 PINION-SPEEDOMETER 16T L16S	+
-	32703-N9018 PINION-SPEEDOMETER 18T A14	+
-	32703-N9019 PINION-SPEEDOMETER 19T A14	+
-	32707-14600 SLEEVE-SPEEDOMETER	+
-	* 32708-18000 WASHER-SPEEDOMETER PINION	+
-	* 32709-14600 RING-O	+
-	* 32873-14600 PIN-RETAINER SPEEDOMETER	+
-	32718-14600 PLATE-LOCK	+
-		+
-	== Case ==	+
-	The case contains the bell housing and cover the first half of the gearset.	+
-		+
-	S10: 32101-N6810 CASE-TRANSMISSION L20B USA	+
-	* superceded 32101-N6800	+
-	B210: 32101-H7320 CASE-TRANSMISSION USA	+
-	B211: 32101-N6700 CASE ASSY-TRANSMISSION A14S JDM	+
-	B211: 32101-N6800 CASE ASSY-TRANSMISSION L16S JDM	+
-	PB210: 32101-N9001 CASE-transmission L14 (from '74-9) JDM	+
-	* replaced 32101-N9000 (to '74-8)	+
-		+
-	B211 JDM	+
-	30501-K0400 SLEEVE-CLUTCH RELEASE L16S	+
-	30501-K0400 SLEEVE-CLUTCH RELEASE A14	+
-	30531-B5050 LEVER-WITHDRAWAL L16S	+
-	30531-K0550 LEVER-WITHDRAWAL a14	+
-	30534-E9000 SPRING-RETAINER WITHDRAWAL LEVER	+
-	30537-21010 PIN-BALL WITHDRAWAL LEVER	+
-	32005-21000 SWITCH ASSY-REVERSE LAMP	+
-	32113-N2101 SEAL-OIL FRONT COVER	+
-	32130-N6809 EXTENSION ASSY-REAR	+
-	38322-H7200 BREATHER	+
-	24210-89922 CLIP	+
-	32133-18000 PIN-DOWEL REAR EXTENSION	+
-	32135-28600 COVER-DUST SLEEVE YOKE	+
-	32136-U0100 SEAL-OIL REAR EXTENSION	+
-	32137-N9000 PLATE-ADAPTER	+
-	32121-N9000 RETAINER-BEARING	+
-		+
-	== Gearset ==	+
-	{{Album|18480}} {{Album|18481}}	+
-		+
-	From 1978 B210 parts catalog (Japan Market version)	+
-	* 32604-P0100 RING-BAULK (5) FS5W63A 5-speed JDM B210	+
-	** [http://datsun1200.com/modules/newbb/viewtopic.php?topic_id=38144&forum=1 Same number] listed in USA catalog	+
-		+
-	B211 JDM	+
-	32200-N6700 GEAR ASSY-MAIN DRIVE A14	+
-	32200-21100 GEAR ASSY-MAIN DRIVE L16S	+
-	32203-N9000 BEARING-MAIN DRIVE	+
-	RING-SNAP MAIN GEAR DRIVE	+
-	* 32204-08000 SELECT T=1.49-1.55	+
-	* 32204-08001 SELECT T=1.55-1.62	+
-	* 32204-08002 SELECT T=1.62-1.68	+
-	* 32204-08003 SELECT T=1.68-1.74	+
-	* 32204-08004 SELECT T=1.74-1.80	+
-	* 32204-16500 SELECT T=1.80-1.86	+
-	* 32204-16501 SELECT T=1.86-1.92	+
-	32205-08002 SPACER-BEARING MAIN DRIVE RETAINER	+
-	32210-N7400 GEAR ASSY-COUNTER L16S	+
-	32210-N9000 GEAR ASSY-COUNTER A14	+
-	32223-N9000 BEARING-COUNTER SHAFT	+
-	32220-N9000 GEAR-REVERSE COUNTER 15T	+
-	RING-SNAP COUNTER SHAFT	+
-	* 32222-N9000 SELECT T=1.65	+
-	* 32222-N9001 SELECT T=1.45	+
-	* 32222-N9000 SELECT T=1.85	+
-	WASHER-THRUST COUNTER SHAFT FRONT	+
-	* 32225-N9000 SELECT T=1.350	+
-	* 32225-N9001 SELECT T=1.375	+
-	* 32225-N9002 SELECT T=1.400	+
-	* 32225-N9003 SELECT T=1.425	+
-	* 32225-N9004 SELECT T=1.450	+
-	* 32225-N9005 SELECT T=1.475	+
-	* 32225-N9006 SELECT T=1.500	+
-	* 32225-N9007 SELECT T=1.525	+
-	* 32225-N9008 SELECT T=1.550	+
-	* 32225-N9009 SELECT T=1.575	+
-	* 32225-N9010 SELECT T=1.600	+
-	* 32225-N9011 SELECT T=1.625	+
-	* 32225-N9012 SELECT T=1.650	+
-	* 32225-N9013 SELECT T=1.675	+
-	* 32225-N9014 SELECT T=1.700	+
-	* 32225-N9015 SELECT T=1.725	+
-	* 32225-N9016 SELECT T=1.750	+
-	* 32225-N9017 SELECT T=1.775	+
-	32221-N9000 WASHER-THRUST COUNTER SHAFT REAR	+
-	RING-SNAP OVER DRIVE BEARING	+
-	* 32228-20100 SELECT T=1.1	+
-	* 32228-20101 SELECT T=1.2	+
-	* 32228-20102 SELECT T=1.3	+
-	* 32228-20103 SELECT T=1.4	+
-	32230-N9000 GEAR ASSY-1ST 36T	+
-	32234-36900 RING-SNAP SHIFTING INSERT	+
-	SHAFT-MAIN	+
-	* 32241-N7400 L16S	+
-	* 32241-N9000 A14	+
-	32354-A7400 NUT-MAIN SHAFT	+
-	32720-14600 BALL-STEEL	+
-	32720-36900 BALL-STEEL	+
-	32245-N9000 GEAR-REVERSE MAIN SHAFT	+
-		+
-	{{Album|26746}}	+
	[[Category:Transmission_Modifications]][[Category:Clutch]]		[[Category:Transmission_Modifications]][[Category:Clutch]]
	[[Category:Transmission]] {{End}}		[[Category:Transmission]] {{End}}

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Current revision

The 63A 5-speed transmission is a large strong gearbox, and was made in a version to fit the A14 engine.

Contents 1 Overview 1.1 Dogleg Shifter 1.2 Documentation 2 Sources 3 Identification 3.1 63 series L-engine vs A-engine 3.2 4-speed vs 5-speed 4 Clutch 5 63-Series 5-speed Swap Notes 5.1 Driveshaft 5.2 Automatic Car 5.3 Manual Car 5.3.1 Tunnel Mounts Removal 5.4 Speedometer Cable 6 Gear Ratios 7 Switches 8 Part Numbers

Overview

For an overview of 5-speeds in general, see:

5-Speeds Comparisons, Ratio info, etc.

Album 953 Album 954

The 63A was adapted by Nissan to fill a marketing need in USA for a 5-speed (to compete with the Corolla SR-5) and so the existing 63A for the L-series L14 was modified to fit the small A-series A14 engine. This has two special significances:

• It is strong, suitable for overbored, supercharged or turbocharged A-series engines
• Its successor, the 60-Series Transmission 5-speed is much lighter and so a better fit for A14 and A15 naturally aspirated engines. The 60 is also smaller than 63 and so a better fit in Datsun 1200s.

Datsun gearboxes are numbered by the distance between the centres of the countershaft and the main shaft. The 63-series has 63 mm between the shaft centres, so can fit larger, stronger gears than the smaller 60-series and 56-series boxes.

Top: 63-series 'big boy' transmission
Album 13615
Bottom: smaller diameter 60-series 5-speed

63A
Dogleg shift-pattern 5 speed 
overdrive 5th gear 0.86:1
Slave cylinder is on the left side
Uses AT prop shaft

This is the FS5W63A "dogleg" trans. Note the casting line around the center section on the otherwise smooth housing.
Album 1278 Album 955

Debut dates for The 63A 5-speed variants:

• 1973 for L14 PB210 JDM
• 02 1976 for L14 B211 JDM
• 02 1976 for A14 B211 JDM
• 04 1976 for A14 B210 USA

The 63 transmission came with A14-powered B210 (HB210 and HLB210). It was not used by Nissan Competition for racing. Instead the 56-series was recommended for the small cars, and the 71 for the larger cars.

Album 13612

HB211 Gearbox Crossmember
Album 26648

HB211
Album 26647

Dogleg Shifter

Like most A-series 5-Speeds, the 63A is uses a "dogleg" shift-pattern (aka 'reverse shift').

R- 2  4  1 3 5

Documentation

The 1976.5-1978 USA got B210 Coupes with factory 5-speed transmissions. Here's an advertisement for one - MPG Champion - Datsun B210
Album 1661

The rebuild manual is the 1977 or 1978 B210 Service Manual (north america). It has specs, photos, diagrams and procedures.

When the 63A first appeard 1976-1/2, they put out a supplement, which was rolled into the next service manual (1977). 63A is also covered by 1977-1979 S10 "200SX" manual and 1977-1978 A10 "510" manual.

Post 490430 Post click for topic

Factory Service Manual DATSUN model 1976 B210 series Chassis and Body Supplement 1 [63A transmission supplement]
Post 490430 Post 490430

Sources

The 63-series 5-speed for Nissan A Engine came in 1976-1/2 to 1978 Datsun B210 with A14 engine. USA and Japan markets had such cars.

63A for A-series Engine
* 1976-1977 JPN HB211 with A14 engine
* 1976-1978 USA HB210 with A14 engine

63A for L-series Engine & Z-series Engine
* 1973-1975 PB210 L14 JDM
* 1976-1977 GB211 L16S JDM
* 1977-1979 S10 L20B USA
* S110 Z18 JDM 
* PA10 Stanza L16 AUS
* A10 "Datsun 510" L20B/Z20S OPTION North America

Album 6733

Identification

Check the casting mark on the transmission. '63' identifies the series.

63 has a ring round the middle
Album 1278

56 has a ring around the middle AND lateral ribs
Album 1680

63A has it on the lower right side of the extension housing
Album 26638 Album 22338

The "A" indicates the transmission casting, not the engine type it fits. 63A was made for L-series engines as well as A-series engines.

63A #1
63A #2
63A #3

63A #1 tail housing
Album 9813

63 series L-engine vs A-engine

The 63A came in two versions:

• 63A to fit L-series engine
• 63A to fit A-series engine

So check the bellhousing bolt pattern.

Easiest way to do this is measure the hole center spacing of the top 2 holes in the bellhousing on the flat section.

• A-series - ~106mm
• L-series - ~117mm

63 series gearboxes speeds were available for A14 engines and for L-series engines, Z-series engines and J-series engine. So be careful to match the bell pattern and make sure the one you buy fits the A-series.

A-series has starter at about 8:00 O'Clock position
L-series has starter at about 9:00 O'Clock position
Album 22340 Album 19059 Album 13640

A-series bell pattern from rear of engine
Album 13659

4-speed vs 5-speed

Old 63-series 4-speeds have a bottom pan - like an automatic transmission - and are used with L-series, Z-series, and J-series engines.

• Was used in JDM PB210 with L14 as standard fitment (5-speed optional)

4-speeds come with bottom pan (old style) or without bottom pan (new style). If you see the bottom pan, it's a 4-speed
☁

NEWER 4-speed are 71B series and look very much like the 5-speed.

L-series application included:
* 1975-1979 620 USA
* 1980 720 USA
Z-series application included 
* 1980-1981 A10 USA Z20S engine
* 1978-1981 A11 JAPAN Z18/Z16 engine

Clutch

63-series take the L-series type input shaft, but small-diameter (180 mm) A-series size clutch disk.

63A clutch
* USA B210 1976-1978 COUPE.5-speed
* JAP B210 1975-1977 A14.5-speed
* EUR 710 Violet L14.5-speed

30100-K0500 ASSY-DISC,CLUTCH 5-SPEED(COUPE) B210 USA, JDM $66.07 USD > 30100-H5801
30210-N1600 ASSY-COVER,CLUTCH 5-SPEED(COUPE) B210

Rockauto.com

Specifications:
* 180mm Diameter (7-1/8") -- same as smaller transmissions
  fits standard A12 or A14 flywheels
* 24 Splines [56-series and 60-series use 18 splines]
* 13/16" input shaft diameter [same as all A-series]

Album 26745

63-Series 5-speed Swap Notes

In addition to the information in this section, see: 

* Transmission Interchange

Driveshaft

You'll need a propeller shaft with the larger input yoke than other A-series manual transmissions. The B210 63A shaft was designed for this transmission and is the right length for B110, however it uses the larger H150 diff flange.

Solution: use a driveshaft from an AT equipped 1971-1973 B110 or 1974 B210 as it uses the same output shaft and the H145 diff flange.

• The 63A is the same length as the B110/B210 automatic (it is a different length than the B310 automatic)
• Only the 1974 B210 shaft fits a 1200 due to the diff flange

B110 Auto shaft: 1349 mm (53-1/8")
B210 Auto shaft: 1345 mm (end-to-end)

The B210 or B310 automatic gearboxes are 3N71B (the same model gearbox as the B110), BUT some years/version use a different size output shaft with a different spline count. Other B310 auto driveshafts fit L-series gearboxes.

B120s have a larger diff so cannot use the B110 driveshaft. So use the B210 63A manual driveshaft, which is designed for the 63A and has the H150 flange which bolts to the B120's H165 diff.

Or perhaps get an L-series 63A, pull both boxes apart, and mix'n'match the parts to make a box with A-series front half and L-series rear half so you have the MUCH much more common L-series output shaft pattern found in millions of cars.

Automatic Car

It's easy to get the 63 in if your 1200 was originally an automatic - it will have the wider transmission tunnel. Use the automatic Gearbox Mount and make an adapter plate that will move the mounts to the right spot. Some say you can simply reverse the auto mount as-is.

Manual Car

For manual 1200 car, use a bracket
Album 4649

OR, remove the factory mounting bosses from the tunnel, and fabricate new ones:
Album 7604
Note that the factory crossmember mounting brackets have been removed from inside the tunnel. This custom crossmember bolts to the floor.

63-series 4-speed (for L-series or J-series engines)
Album 18921 Album 18922 Album 18923 Album 18924

Tunnel Mounts Removal

Discussion: Tunnel mount removal?

The rear engine mount (gearbox mount) brackets are spot-welded on. Don't drill them right out. There is a special spot weld removal drill bit. Go to Mitre 10 or a decent Hardware they will have them. Grab a wire wheel or coarse sand paper sand around the mounts so you expose the spot welds a bit better and then carefully drill with the bit it will leave little lumps and you can file or coarse sand them down smooth. The last thing i would want is more holes in the body and floor -- they are thin enough already. The only problem is that the spot weld drill bit insanely high-priced.

Speedometer Cable

For RHD 1200s with the short cable, use a Datsun 810 speedometer cable, it's about 150 mm longer.
Album 7477

Gear Ratios

FS5W63A A14
* also used by USA S10.L20B and A10.L20B
  A10.Z20S uses different gears (ratios ?)
1st 3.382
2nd 2.013
3rd 1.312
4th 1
5th 0.854
REV 3.57

Gear	F5C56A GX5	F5C56A Opt. 1	F5C56A Opt.2	Overdrive 5	Overdrive 5	FS5W60A A14	FS5W60A A15	FS5W63A A14
1st	3.757	3.757	2.676	3.513	3.513	3.513	3.513	3.382
2nd	2.374	2.374	1.691	2.17	2.17	2.17	2.17	2.013
3rd	1.659	1.659	1.398	1.378	1.378	1.378	1.32	1.312
4th	1.254	1.291	1.181	1	1	1	1	1
5th	1	1	1	0.875	0.825	0.821	0.821	0.854
Rev	4.04	4.04	2.877	3.764	3.764	3.764	3.764	3.57
Note	Stock B110 & B210 GX-5	wide ratio PN 32010-H7251P	close ratio PN 32010-H7220N	?	?	1980 NA shop manual	1980 NA Shop manual	1978 NA Shop manual

Also see: 4-speed gear ratios at end of article 5-Speeds

GEARS B210 + S10 + A10
* 32200-N6700 22T main drive gear 
  32200-21101 <> 32200-W1001/W1101 (22T)
* 32210-N9000 31-33-29-21T counter
       -W8900 ?   A10.Z20
* 32250-N9000 30T 2nd gear <> 32250-W1300
       -W8900 ?   A10.Z20

Switches

Album 24141

Reverse Switch: 32005-K1000, 32005-K102A $36 USD
Neutral Switch: 32006-N5800, 32006-N5810, 32006-N5814 $20 USD
Top Switch: 32006-K2000, 32006-K2004 $21 USD
Top Switch: 32006-K2400, 32006-K2464 $24 USD

Top-detecting switch is used for cutting spark advance. It was used on some, but not all models.

Part Numbers

 

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